More updates, more thinking and scratching the brain. I finally got around to doing some 'checking' on a few things and am yet again concerned about the desired chosen plan.
First, I visited the original manufacturer of S&S campers, and WOW I was SUPER disappointed!!! For one, their campers are amazingly heavy, but likely due to the construction. But the big disappointment was their price, and the conditions of their campers. This was at the SOURCE of the campers too. Most of them had some sort of water damage, all of them were completely filthy inside, and the prices were (although inline with competition and the 'market') more than I am willing to pay considering what you actually get.... So, I also contacted Jay over at OVRLND campers. Great guy to chat with, pretty cool personal story, and makes some good stuff. Hes currently thinking about how to tackle what it is I wish to accomplish. We chat again tomorrow. I like this route much better than Phoenix as 1) its significantly cheaper, and 2) although its only a shell, would allow me to build the interior how I please, and at a 'slower' rate if necessary just pending funding to do so (although the plan would be to be complete before next spring).
That being said - as I had previously figured, weight is an issue. Actually...its a pretty major one. I finally got around to weighing the truck at a certified CAT scale, fortunately it was long enough to get axles independently. So "IF" I'm doing weights right (which I think I'm forgetting about the 150#'s per person available which is factored in somewhere on the sticker), then...…..
Front - 4240 lbs
Rear - 4040 lbs
Gross - 8280 lbs
Now, this is with me (a staggering 150#'s), 2 saws, gas,
some recovery gear, work type clothes/gear,
some tools,
some spare parts, tire chains (x4) - but the real kind which are heavy. It also includes 2 full size spares, a floor jack and stands, the factory steel bed, a steel (gemtop??) canopy, and full fuel - so 38 gal. So considering the things that will STAY in the truck after service bed/camper, I would probably remove something like 300-400#'s - which is basically just the truck bed and canopy).
Now, the bad part.
Truck rating (sticker):
Front - 4600 lbs
Rear - 6084 lbs
Gross - 9200 lbs
So that means in my current state the remaining available is:
Front 360 lbs
Rear - 2044 lbs
Gross - 920
I do have a reserve axle weight of:
Front - 73 lbs
Rear - 83 lbs
So basically, if I were to remove the current bed/canopy and replace it with a service bed, I would likely still be at a remainder of 920#'s. Now granted these trucks can take more, and this is only the sticker weights, but it is still to be considered. Obviously, even though the rear has a capacity of 2044 left, I cannot reach that without overloading the front (likely) or going over the Gross, unless the majority of the weight is behind the rear axle, which we all know is a nono. I do find it very oddly surprising that the front is so close to it's max. Maybe something's not quite right but I don't have a bumper/winch yet, and only myself in the cab.... So somethings gotta be off unless that 7.3 is just that heavy (I think its about 950#'s). Anywhoo… This certainly puts a wrench into some things. So yet again, reconsideration must be done prior to moving forward.
Some thoughts:
- Find a bigger truck!
- actually, I have considered this several times in the past. Possibly something like a older F700 (remember, I already dislike the amount of electronics in the PS, so I don't want any more - for the engine anyway)
- problems here are finding one that is a crew cab AND 4wd is, well, probably impossible
- I also do not know those systems, the engine, drivetrain, well sizes, etc.....
- It would solve weight issues, but would very likely bring about a whole host of others
- Get a IDI-T dually
- 'might' solve weight issues. I really don't know what a dual axle weight is as compared to single. I also don't know if the front axle weight is different as well, but I doubt it
- Would certainly be nice to have even less electronics, but those engines don't have a lot of power, at all.....
- Swap a dual axle to my truck
- Might solve the weight issue, certainly would be more stable
- causes me to loose out on the new rims I got
- Might need different tires as well due to width
- Unsure of how mounting differences are if any
- Would need to rebuild another axle after I just finished the current one
- unsure of how this would truly affect the weight issues or if it would even help considering how close the front is to max already
- Go back to the idea of a class B
- have made contact with someone selling a Chinook - after seeing the owners manual (not the vehicle in person though) it does seem to be built quite well, although fiberglass and trees might not like each other
- unsure of their construction
- certainly wider and lower to the ground - would require some fab work for a lift and larger tires to make ok for forest road travel
- would probably solve the living situation and the whole desire of being more mobile
- very limited on storage - no place for recovery gear, saws, gas, equipment, etc.... a critical component for me
- expensive!!! Especially after all the investment into the truck
Now the key thing to keep in mind for myself here is after all weight (well several things really but this is primary right now at least). Weight of the camper is likely to be around 2K lbs, possibly more. It's hard to say but after doing some looking, some asking, I would assume the camper would be no less than 1.8K#'s and hopefully no more than 2.5K#'s. But also to consider is fuel - as the original plan is to have larger tanks totaling to 105 gal (and yes, that's actually a very useful thing for my application). This equals to 745.5#'s as compared to the stock 38 gal of 269.8#'s. So a significant change. It could, I suppose, be reduced to 75 gal max at 532.5#'s, which would reduce expected range to under 1,000 miles (keeping in mind not all of that is at highway, and a very significant portion is in fact off highway, or while stationary for multiple days at a time with diesel as a primary fuel source for truck, and air/water/engine-pre heaters.
In any case, back to the drawing board to reconsider options/research - I'm hoping that maybe just putting in a dual rear tire set-up would solve the issues, but skeptical.
As a side note - after actually checking weights and doing math, I am totally blown away at how many standard trucks and either trailers or campers going down the road are significantly overweight!!!