Diesel Swap in Overland Journal... What are costs???

ujoint

Supporting Sponsor
Csaba Csebe wrote a good editorial a few months ago about the supply & demand of diesel in Car & Driver. Basically, if more diesel cars sell, the price will go up. We loose no matter what.

Here's a good summary from another thread that sums up the diesel situation for TLC.....
- CARB used to allow a vehicle '85 and older to be converted to diesel if that manufacturer equipped the model with a diesel option. TLC was able to do conversions under the guideline that while Toyota never sold the LC in the US with a diesel, they did offer it in other countries. Last year, the local CARB rep said that no longer qualified. Jonathan used his many relationships in Sacramento to get an exemption for TLC to continue doing the diesel conversions as they are very eco friendly, up to 100% biofuel compatible. I don't know if others can get a conversion through CARB. I just know that TLC can.
- The 2.8 is a great little motor, as many of you have mentioned. TLC chose to go with this motor for several reasons. Primarily, it can be purchased as a new crate motor. Second was that it uses a rotary mechanical fuel pump so there are no electronics to worry about. And thirdly, because Toyota will not sell crate motors and stalled their US diesel program as well.
- The 2.8 is manufactured by MWM International in Brazil. It is sold globally and used extensively in South America and Europe. Since MWM began building their 3.0 motor, they now do limited production runs of the 2.8. The 3.0 uses common rail injection with piezo electric injectors. Much better system but the electronics are the issue. Simens manufactures the ECM for them and a custom base map for the ECM runs about $50K which is what it will take to make one for a conversion vehicle. MWM's U.S. rep is more focused on developing their farm equipment market potential so the 2.8 and 3.0 have to be sourced in Europe. TLC has a 3.0 landing in a few weeks and will begin working on the electronics conversion but so far, the MWM rep and Simens rep are very unwilling to give up the base map for tweaking until they see a BIG check.
- Most of the soft parts for the 2.8 are available in the U.S. TLC is beginning to stock them and they are also available at most VW dealers as they are common parts, e.g. filters, etc. Also, most any diesel mechanic can do service on the motor since it is so basic. It uses a variable vane Garrett turbo and most parts are Bosch.
- Yes, Advance Adapters makes the adapter. TLC has the learning curve behind them to add to the advice that goes with the parts purchase though and the same retail price as AA. TLC actually shares thier info with them so they can use it as well. The H55 is a nicer tranny behind the 2.8 as it seems to be smoother. The NV4500 is noisier and mainshaft design allows the engine to transfer more vibrations. TLC is also going to be looking into the automatic tranny but initial conversations with AA about it are not positive. The Autos made for the 2.8 and 3.0 are so rare in the U.S. that it doesn't make sense to import them and the T-case adapter sales volume doesn't justify the development cost.
- Also, if you do the conversion make sure to use low gears in the axles as high gears, e.g. 3.73:1, will have the engine straining in a lower power band and fuel milage suffers. And don't forget to use an inter-cooler. Running the 2.8 without one will damage the motor.
- Yes, the LR guys have been doing the conversions with this motor for years, mostly in Europe. Unfortunately, most of the additional parts needed for the conversion (radiator, inter-cooler, etc.) are not compatible with fitment-wise with LC's. TLC is going to offer a conversion kit but is still working on inking a deal with MWM that will provide direct access and hence cheaper shipping. Until the kit is available, if someone buys a diesel, TLC can put together a kit to go with the purchase.
- One of the benefits to the 2.8 motor is the weight and size. It fits easily and doesn't add excess weight. That's nice when you're doing the conversion.

Sorry to be so lengthly in my comments. Chris shared the thread with me and it seemed like there were allot of questions out there. Hope that helps.
 

K2RVR

Adventurer
Grease Cruiser said:
I have personally done 3 diesel conversions in my own Land Cruisers here in Colorado. One 1965, 1985, and 1991. 1 Toyota diesel and 2 Cummins 4BT's. I have 1 more diesel conversion planned coming up this summer. It will be a 1978 55. I had them all titled/registered as diesels.
Each time I just went down to the DMV with a VIN inspection done by a CO licensed dealer verifying that there was in fact a diesel in the Land Cruisers. I had to pay $12 for a title change and they gave me a new title and new registration saying that the vehicle is a diesel. That's it.
Not a big deal at all.

Edit: I completely forgot that I have another diesel conversion to do this summer. My wife's 80!!! 1HDT and 5 speed.


GreaseCruiser, Are you running SVO/WVO? how is it working for you?
 

Juntura

Observer
This sounds like a great swap, but the initial cost of the motor sounds like it may be prohibitively high for most; guys on Mud were throwing around figures like $10,000-$12,000. Was the Cummins QSB 3.3L considered?

I heard the Cummins was designed for industrial applications and does not have the wide power band that is desirable for automotive applications. However, I have seen two swaps online (Jeep YJ and late model Tacoma) both were very happy with performance and efficiency. The size is small and the listed dry weight is 585lbs. The 3.3L is available in both electronic and mechanical versions. I was quoted $5,500 to my local Cummins dealer for the 110hp/304ftlbs electronic injection version. Phoenix castings makes many custom adapters. Supposedly, any Cummins dealer will have the equipment to tune the motor (electronic versions) for more revs and HP. Any thoughts are greatly appreciated.

Anyway, I am awaiting my next OJ so I can know more.
 

greenhorn

Adventurer
Juntura said:
This sounds like a great swap, but the initial cost of the motor sounds like it may be prohibitively high for most; guys on Mud were throwing around figures like $10,000-$12,000. Was the Cummins QSB 3.3L considered?

I heard the Cummins was designed for industrial applications and does not have the wide power band that is desirable for automotive applications. However, I have seen two swaps online (Jeep YJ and late model Tacoma) both were very happy with performance and efficiency. The size is small and the listed dry weight is 585lbs. The 3.3L is available in both electronic and mechanical versions. I was quoted $5,500 to my local Cummins dealer for the 110hp/304ftlbs electronic injection version. Phoenix castings makes many custom adapters. Supposedly, any Cummins dealer will have the equipment to tune the motor (electronic versions) for more revs and HP. Any thoughts are greatly appreciated.

Anyway, I am awaiting my next OJ so I can know more.


I saw that little Cummins while looking around the other day, also. My concern would be spending the money on a swap and then a couple years down the road, annual inspections coming back after canceling them 25yrs ago. That would be a big chunk of change to lay out, only to have to pull it all back out.

I am interested in Cummins new line of diesels, that I heard will be coming out in '09. I heard they built a new plant in Texas and will be making 3.3 and 4.3 epa clean diesels. Any one got more info on that?
 

RHINO

Expedition Leader
this threads not dead yet,,,, i just wanted to add to the talk about a toyota vs some other make of diesel in a toyota.
i consider myself a bit of a purist when it comes to mods and parts for my 55, so i went around a few times trying to justify a toyota diesel, ultimately i decided on the isuzu engine. i figure they are in one of the most popular work trucks in the country, the NPR. parts are easy to get and affordable. most stuff is stocked over the counter at my isuzu dealer for decent prices. if i need work or parts while traveling chances are i can find them. i couldnt do that with a toyota diesel in this country thats for sure.
i suspect the little international engine will be similar, and a better choice from that standpoint, than a toyota diesel.
 

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