Dstock's M101A1 build... or the reality, I needed a new project!

dstock

Explorer
I'm really digging that road shower.

I'd like to draw upon your experience again if I may. This weekend I finished my rack, loaded the tent and did a test lift. I learned some things: 80 lbs gas struts are way too much. My wife and I had a heck of a time pulling it back down. They are also difficult to deploy alone. Rather than mess around with different strut poundage I've decided to go with the same linear actuators as you. Live and learn. Did you use a standard or momentary DPDT switch? Also before you installed the shower tank, were there any issues with having your RTT mounted to one side? Did the lighter side go up faster than the heavier side? Thanks.

Yeah I don't blame you, the struts work ok but was still a little bit of a battle. I think I had 50lbs struts, which are still in the garage somewhere...LOL.

Momentary DPDT, no issues with RTT mounted on one side. I didn't see any difference in lifting from the tent being to one side, however, the linear actuators don't all move exactly at the same rate. Not enough to be an issue, the furtherest one from the power supply moves the slowest. My only suggestion would be to make all the supply lines the same length but I have not done this so it's a total guess if that would make a difference.
 

AllTerrainJK

Weekend Warrior
Dstock, did you run your linear actuator power wires though a fuse box after the DPDT switch or use a bus block? Also what controller do you use for your Renolgy solar panels. I'm planning on ordering a system from Amazon and was hoping for your thoughts on it if you have a moment.
https://www.amazon.com/gp/aw/d/B01N5L2GM9/ref=ox_sc_act_image_2?smid=A05654602L3XUQ70M87BV&psc=1
How are you able to post so many pictures? I've been trying to update my build thread but the forum won't let me upload any more pictures.
Thanks. Bruce
 
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dstock

Explorer
Dstock, did you run your linear actuator power wires though a fuse box after the DPDT switch or use a bus block? Also what controller do you use for your Renolgy solar panels. I'm planning on ordering a system from Amazon and was hoping for your thoughts on it if you have a moment.
https://www.amazon.com/gp/aw/d/B01N5L2GM9/ref=ox_sc_act_image_2?smid=A05654602L3XUQ70M87BV&psc=1
How are you able to post so many pictures? I've been trying to update my build thread but the forum won't let me upload any more pictures.
Thanks. Bruce

Slammed at work so this will have to be a quick answer:

I switched my charge controllers around recently. The solar charge controller for the trailer is a Morningstar Sunsaver 10amp and I have a 20amp no name brand off Amazon for the Jeep. The higher amp is in case I have to plug in both panels for the Jeep to keep fridge going if there is limited sun. This scenario hasn't happened yet and I have only used the no name brand once so jury is still out. I've been super happy with the Morningstar and will probably replace the no name one with a Morningstar at some point.

I use Smugmug.com to link my pictures, so they are never uploaded directly to Expo.
 

cmxterra

Observer
Looks awesome. I too am in the midst of building out my M101A3. So far all I have done is swap out the tires a wheels for something a bit more managable.
 

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RogueWon

Active member
Ok, I have some dimensions for you, but I'd only had one cup of coffee this morning when I measured so please use as a guide!

The Rack:

Width 73 1/2"
Length 72" long
Made with 1 1/4" square tube.
Rack crossbars 24" on center from ends of rack
RTT cross bars are 15 1/2" from ends on center

i-2khnKTG-L.jpg


Vertical supports:

Inner support is 1 1/4" telescopic steel 25" long.
Outer support is 1 1/2" telescopic steel 18" long (was longer before welder messed up, see thread)
Linear Actuators have 16" travel. Pull pins are 3" down from the top of the upright, so I believe I have about 4" of inner support still in the tube at max height. I rarely have to raise it high enough for the linear actuators to automatically shutoff.

Front upright is 31 1/2" on center from outside of front bed wall.
Rear upright is 21" on center from outside top of bedrail at rear.
Distance between the front and rear uprights is 44" on center.

Hiya DStock ... game's afoot and I am behind in strarting a build thread (yada yada) - but one quick question re the steel used for your rack ... cold rolled? or...?
 

RogueWon

Active member
Hiya DStock ... game's afoot and I am behind in strarting a build thread (yada yada) - but one quick question re the steel used for your rack ... cold rolled? or...?

Excellent! The rack was built with this: Rack Tubing from IMS That's the only specs I have for it.

Bam - alloy: HR (hot rolled) - thanks for swift response. I'm guessing you didn't select HR over CR intentionally- just happened that way?

And what did you finish it with? - black enamel spray paint?


Sent from my iPhone using Tapatalk
 

dstock

Explorer
Bam - alloy: HR (hot rolled) - thanks for swift response. I'm guessing you didn't select HR over CR intentionally- just happened that way?

And what did you finish it with? - black enamel spray paint?


Sent from my iPhone using Tapatalk

Yes you would be correct on the HR! It was my first experience welding with steel, so I think I just chose it based on what I had seen on other builds. So far it's been holding up great.

Paint wise I used a Rustolem x2 which is a primer and paint combined. It's been holding up well also and is easy to touch up after mods.
 

RogueWon

Active member
Bam - alloy: HR (hot rolled) - thanks for swift response. I'm guessing you didn't select HR over CR intentionally- just happened that way?

And what did you finish it with? - black enamel spray paint?


Sent from my iPhone using Tapatalk

Yes you would be correct on the HR! It was my first experience welding with steel, so I think I just chose it based on what I had seen on other builds. So far it's been holding up great.

Paint wise I used a Rustolem x2 which is a primer and paint combined. It's been holding up well also and is easy to touch up after mods.

Simple is good


Sent from my iPhone using Tapatalk
 

dstock

Explorer
Simple is good


Sent from my iPhone using Tapatalk

I had a feeling I was going to keep modding/changing/improving things which is why I did the same on the bed. Once you start hitting the trails with these things you start to get a better idea of what you want and what does and doesn't work. I'm still honing in on some things which is why I have yet to strip it down and paint and bedline it. There is also a good chance that will never happen....hahaha!
 

RogueWon

Active member
Simple is good


Sent from my iPhone using Tapatalk

I had a feeling I was going to keep modding/changing/improving things which is why I did the same on the bed. Once you start hitting the trails with these things you start to get a better idea of what you want and what does and doesn't work. I'm still honing in on some things which is why I have yet to strip it down and paint and bedline it. There is also a good chance that will never happen....hahaha!

I hear that. Made similar decision on 'finish' for same reasoning.


Sent from my iPhone using Tapatalk
 

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