EarthRoamer XV-JP Summary Build Thread

mhiscox

Expedition Leader
Thanks for the very nice compliments, John. Coming from someone with your experience and attributes, they're particularly appreciated.

With this revised design, this probably would have been a good truck for you to have taken down to Panama. And I've got it now so we can hang mosquito netting from the ceiling instead of putting down the tent walls, so I'm thinking it'll work as well as anything in the heat. (Given how hot it got in early May, I'm betting I'll have plenty of opportunity to test that this summer.)
 

mhiscox

Expedition Leader
And some more:

Just above, there's mention of the Fantastic vent fan installed in the curbside cabin wall. I've got mixed feelings about ER's decision to include this. It works well enough, particularly if you use it to pull air through the cabin from the rear window. But it's pretty sizable, pretty noisy, and the location is weird given that it's located pretty much where your head goes when you sit on the bench.

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One of the best things about the way my roof opens is that, when unpressurized, the pneumatic struts serve to lock the roof in a closed position and so there are no latches on the exterior as were required in the original system. So if the weather, or bugs, or bad vibes are such that you don't want to go outside, you can set up everything from the inside. But it's not exactly spacious in the JK cockpit, so normal-size guys would need to be abnormally limber to get into the back, and would likely destroy the stock console setup trying. We made the situation way easier by re-configuring the stock center area, cutting down some of the height and fabbing a sturdy supporting structure. The grey and darker grey armrest setup (sadly now too low to be an armrest)

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is held on with Velcro, so you can pry it off easily, which reveals a storage cubby (which we made lockable, mostly because it was easy to do so)

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whose top surface is much lower and which is made of sturdy enough steel that you can put all your weight on it. In practice, you kneel on it as you move from front to back and squeeze between the seats, keeping your head low enough to clear the cabin front bulkhead. It's all pretty easy, whereas going between cockpit and cabin was impossible (at least for me) with the flimsy stock console setup.

The JK's small cabin permits only two windows. Fortunately, they are the dual pane acrylic Seitz/Dometic awning windows that allow the maximum ventilation and light for the cutout space. These windows come with an interior cassette that attaches to the frame and contains an top integral bug screen and bottom roller shade. One latches on to the other, letting you move the combination to vary the proportion of screen to light from all-screen to all-shade, or both can be retracted fully.

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As mentioned above, the bench seat cushion serves as the basis for the lower bunk. The aisleside trim in front of the bench cushion is removable, and then you can pull the cushion into the aisle to make the bed surface wide enough. But the cushion is not long enough for a bed. The workaround is to pull the passenger seat fully forward and put the recline as forward-tilted as possible. This allows enough space to raise up this platform that supports a properly sized foam pad and stretches the available bed space to better than six feet.

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The bench seat cushion has proven to be just a tiny bit too hard for optimum sleeping comfort, though it's a good start. It turns out that putting a lightly inflated small sleeping pad --the smallest Thermarest Prolite, in my case--on top of the cushion makes it all quite plush, and since the Prolite stores so compactly and requires no effort to inflate, it's worth doing, even though it'd be easily possible to sleep straight on the cushion. (By the way, you can get some idea of the excess/luxurious storage space I currently have with the single-bed configuration by noticing the king-sized down pillow I have room to carry.)

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One handy addition was a steel pipe that runs across the with of the back cabin and attaches to the roll cage. One major purpose to attach the grab strap that makes it easier to climb into the rear, but I also got some fancy clip-on shower hooks which I can quickly put on and take off the pipe, and they work perfectly for holding clothes during the night.

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Earlier, I mentioned that there was a RAM mount on the front bulkhead. I got myself this pretty cheap 60-LED video camera light from Amazon that runs off AA batteries and has an integral thumbwheel dimmer and attached a RAM ball to the back of it. When deployed, it's a very handy light, as it goes from quite dim to really bright, and with the pivoting mount, I can point it wherever it's most useful. It looks a little different, but it's been a really flexible addition to the cabin lighting.

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With the refrigerator, Porta-Potti and batteries and inverter under the curbside bench, there's not a lot of extra room. But because the depth of what went in was limited by the wheel well, there was leftover space above and to the front of the wheel well. Paul cut an access hatch into the bench platform, and I was able to stuff in quite a bit of stuff that I wanted along, but do not need to have readily accessible . . . things like the Jeep manual, tool kits, emergency supplies (like space blankets, firestarters, signal mirrors, some freeze-dried food), a sewing/repair kit and so on. It's a good use of what was otherwise wasted space. That said, I admit to having have to go through this cubby about once a quarter to remember what I've dumped in here.

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Paul also cut a panel for access to the battery, inverter and wiring. Not too exciting to look at on a routine basis, but this hatch, in conjunction with the removable end-of-the-bench panel, will make troubleshooting and repairing the main electrical components easier.

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mhiscox

Expedition Leader
Finishing up . . .

Just a few leftover things to mention:

There's an upper bed, and it's bigger (30" x 76") and more comfortable than the lower bed. As you face the nose cone looking forward, the streetside 60% is open, with very heavy duty (500 lb, IIRC) drawer slides running front to back.

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Into this area, you can put the upper bed platform, shown here partially folded so you can see how it's hinged.

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To use it, it just screws onto the side slides. But if there's only one person, you take it out and use the space for increased storage.

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The Jeep came originally with a 4-gallon Isotemp hot water tank that got filled with water heated by an engine-heat exchanger. It was a fine idea, but the unit was physically too cramped in the available space to allow reliable plumbing connections and we had serious leaks/floods a couple of times.

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So I took that out and put in a ten-liter Elgana Nautic Junior heater from Europe that runs off 12 volt power. That seems to be working fine, although some care must be taken with its use, as you probably don't want to have it on when you're not recharging your batteries, either with shorepower or with the alternator when driving.

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There's a ten-gallon grey water tank in the truck. It's below floor/bench level now, but you can see it aft of the water heater in this photo taken pre-interior.

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Fairly recently, a heavy-duty rear hinge from Teraflex replaced the stock unit

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and made carrying heavy load in the rear case and bags less likely to cause a problem.

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I think that's all. Job done, obligation fulfilled. ;)
 

Ozarker

Well-known member
Great design and use of space, balanced and serviceable! Craftsmanship is A+ and I'll plan on doing a similar bike rack for the Honda 650...... fantastic Mike, you might not go into production, but certainly do one offs on custom orders! Thanks for the lessons. :coffeedrink:
 

mhiscox

Expedition Leader
I'm very grateful for all the compliments that my Portal peers have given the Jeep. With the my ex-Expeditions West Tacoma going on sale this week, it's brought back detailed memories of the time two years back when I owned both the Tacoma and the XV-JP and was agonizing over which one would be best to keep. With no interior in the Jeep,

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and no plan for a good one, the thought of selling the Jeep and keeping one of the world's iconic (and completely dialed-in) overland trucks was pretty tempting. But I made the right decision and it turned out just great, due largely to the talented people I found to help from start to finish. But even now, I suspect that I'm as amazed as anyone that it came out so well.

Thanks for all of the support. It means a lot.
 

GR8ADV

Explorer
With the my ex-Expeditions West Tacoma going on sale this week, it's brought back detailed memories of the time two years back when I owned both the Tacoma and the XV-JP and was agonizing over which one would be best to keep. Thanks for all of the support. It means a lot.

haha yes I remember showing up at the vehicle dealership you call a garage and you saying I could buy either one, the XV or the Tacoma. You have done a wonderful job with the XV Mike.
 

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