Weekly update time...
CAD is completed, material is on the CNC being cut for final assembly. There will always be tweaks, always.
With the inside all but done we get back into the chassis stuff.
Truck bed back off again ( we are getting faster at this) , these new Ford all alloy bodies are incredibly light. We have to pay attention to isolating the camper. This chassis is not going to flex very much at all.
CAD is great, but it still has to put together by humans. As a point of interest the Ford body builder guide hole placement has not been 100%, i guess it takes time for there revs to get into the system. And they use metric!
We have these bushes made, we figure out how much flex and go from there. Trouble free and don`t squeak.
The plastic dowels I deal for mock ups like this.
The mock up looks pretty good, needs some fine tuning but not bad for a first try. The boys did well. In production they will be laser cut and fabricated, not built from stock tube, to many compromises. We can greatly reduce the welding and potential problems in years to come.
Step mounts etc ( no ladders for the EXD , real steps that come out and in with a push of a button) trial fitted, all look good.
Since all of this has been built in solid works we can update parts and changes real time.
Have a great week end
Lance.
Oh one more thing - We are thinking of a Dodge 3500 single cab ( Cumins of course) as a demo , what do you think?.