Expedition Samurai Build

sross

Adventurer
I guess I should have posted the overall plan for the truck.

The truck will be lightly, but thoughtfully, modified. An Old Man Emu suspension system (heavy) will smooth the ride out and allow me to run 235x75 BFG AT tires. 4:1 transfer case gears will make up for the larger tires in 2hi and the lower low range will probably be of assistance somewhere along the way. All the rust has been repaired and the paint redone. The driveline is essentially new; a mechanic friend of my dad's has been prepping it for me.

At the front, a new bumper from Zuks Off-Road will hold a Pierce Arrow P6000 6000lbs winch. I will be carrying the standard recovery gear to go with that winch. I am still debating the decision to install a synthetic winch line. The fact that the roller that came with the winch does not fit the cutout on the bumper, necessitating a new fairlead anyways is pushing me into the synthetic corner. Another OME product, a steering stabilizer will replace the ancient stock unit.

A 15 gallon fuel tank expands our range by 50% so hopefully I won't need to carry a jerry can.

Seats from a Dodge Neon, a Tuffy center console and new carpeting will round out the interior. A lot of money has been spent repairing lots of very small items. I cringe to think what it all would have cost with my old 80 series.

I will also be building a drawer system, and may buy an Edgestar fridge. The fridge leads to a dual battery system which I may not have the time or money to install. If I thought we could get by without dual batteries I wouldn't hesitate buying a fridge.

That's pretty much it. All camping gear will be carried in soft bags strapped down to the drawer system.
 

Bergum

Adventurer
Anyway, uploaded the pics of the bumper and winch I meant to do yesterday. The shop hadn't gotten around to drilling my holes yesterday. Not a big deal, but I had hoped to paint it today.

1211186878_Hfiut-M.jpg


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1211187491_ZQY6x-M.jpg

Can we please have som more pictures of that bumper?
Backside?
 

Bigfoot1963

Observer
I just put the ZOR pre-fab bumper on mine, I love it. I bought the Smittybuilt XRC8 winch from Amazon dot com and it and the fairlead bolted right in. I went with the LED cut-outs for turn signals since my originals were turning to dust from being out in the weather. I also had tow bar mounts added.
 
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sross

Adventurer
alexrex20, When I get the bumper back from the shop I'll take some more pics. I've been promised it will be done later today. The backside is hollow. Here's a link to the one I bought.

http://www.zuksoffroad.com/Front-Subspeed-bumper-stock-light-style-ends_p_34.html

Over all, it seems really well constructed. I'll post up about any issues fitting it once I get that done.

I iniatlly planned to go with the shrockworks bumper, but the ZOR is about 35 lbs lighter.

The P6000 is a couple inches narrower than the standard 8000 lbs winch. It is also a good bit lighter which is why I bought it. It ends up being the same price as a M8000 from winchdepot.com after shipping, having the bumper re-drilled and buying a new hawse. I decided to go with a synthetic line last night, and ordered the line and cover from APS last night. I'll splice it all together myself. I would have ordered the synthetic hawse from sky manufacturing last night but their shopping cart system wasn't working. I'm going to see about sourcing one locally this weekend.
 

sross

Adventurer
A few more pics

1212260026_P75eD-M.jpg

snatch block

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roller hawse

1212261225_erGta-M.jpg

winch controller

1212261818_iyFm2-M.jpg

steering stabilizer

1212262510_uFnSW-M.jpg

4:16 gears, waiting to be installed in the t-case
 

sross

Adventurer
Truck Pics!

So, finally got the truck, here are some pics!
1213131046_SRnWr-M.jpg


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and a pic of the back of the bumper, as requested.

1213134314_3TjpE-M.jpg
 

sross

Adventurer
I'm really happy with it. No suspension installed yet, but I got the steering stabilizer on, started painting the bumper, and cut the front tube so the bumper fits.

1213206256_rBgZG-M.jpg

tubes cut

1213207390_EKGL3-M.jpg

steering stabilizer installed

1213208636_5FXM7-M.jpg

bumper painting
 

SRN

Adventurer
Wow! That is super clean looking! When you had them paint it did you blast it inside and out?
 

sross

Adventurer
I don't think so, I bet they just pressure washed the inside.

I got the bumper and winch mounted yesterday and got the driver's side spring installed. I didn't get to start until 8 pm or so. Going to at least finish up the front today.
 

Riptide

Explorer
Keep posting those pics!! It might finally motivate me to open the wallet for bumpers and OME suspension for mine!!
 

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