Expedition Samurai Build

sniderexciderr

Observer
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i really like this bumper, this is really similar to what i had in mind to build for my ford expo. simple/ slim. and looks fairly light. but looks like it has strength where it's needed.
 

sross

Adventurer
Sross how are the trip plans coming along? Have you had a chance to take some rear view bumper mount pic's yet?

The trip is on hold at the moment. A family obligation and as of yet unpaid back pay put a stop to it. I'm in Estonia at the moment but will take some pics when I get back in a couple weeks.
 

Backroad Explorer

Adventurer
Sross it's a bummer the trip is on hold but Family alway's comes first IMO. I hope you are enjoying Estonia and may the back pay be with you soon :wings:
 

selftest

New member
That is almost part for part what I have envisioned in my head! I'd do black wheels and a rattle can job 'cause I live in the woods, and scratched paint makes me cry if I've paid for it...

It may be the general tone of this whole forum, but I have instant respect for a man that takes his time to provide clear and concise thoughts (and wonderful photography!) in an internet forum. Thank you for that, and thank you for your service!
 

sross

Adventurer
engine and transmission to be rebuilt

last night I picked up a new transmission and engine that will be rebuilt over the winter. This is the beginning of the tare-down.
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Going to get farther along tomorrow
 

sross

Adventurer
I've gotten a little farther with the disassembly of the 1.3 and am starting to consider how to go about the rebuild. I'm glad I am pulling this engine apart, two of the screws in the head were either out or almost all the way out. The valve springs need to be replaced as well. I haven't gotten the head off yet, I was too busy to do it today but when I do I am praying I can get away with a ring job. There wasn't anything but oil in the oil pan which is a good sign and the spark plugs were pretty clean with only a small bit of fouling. I also ordered a rebuild kit for the transmission so I'll be able to get to it fairly soon.
 

sross

Adventurer
Finished taking apart my new engine, which is now all prepped to go to the machine shop next month.

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I'm really glad I decided to rebuild this engine. As you can see from the pics, there is a ton of carbon on the pistons and in the intake chambers. The cylinders look good as do the rings so hopefully I can get away with minimum machine work.
 

Scott Brady

Founder
This will be the perfect exploration rig for you. You know every bolt on the thing, every sensor, hose, linkage, etc. That gives a lot of peace of mind.
 

sross

Adventurer
that's the plan, when I'm done doing the engine and transmission the only mechanical bits that will not have been rebuilt is the third members. All done by me.
 

SRN

Adventurer
Oh, the Suzuki G13A, my old friend. I think I've rebuilt half a dozen by now. Looks like you've got some nice weather at least!
 

sross

Adventurer
Oh, the Suzuki G13A, my old friend. I think I've rebuilt half a dozen by now. Looks like you've got some nice weather at least!

Its a fun project, looking forward till when I can afford to re-assemble it.
 

sross

Adventurer
This truck is now for sale. Right now I just don't have the time or motivation to do this properly, and as a full time student I'm chronically short of the cash necessary for the type of trip this truck was being built for. Sometimes you just have to know when to step away from a project. Priorities change, cliche, cliche etc...
 

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