Flatbed and composite panel build on Dodge 2500

locrwln

Expedition Leader
Amazing work and thank you for documenting your testing so well.

Now how do I get my flatbed built?:drool:

Jack
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
Amazing work and thank you for documenting your testing so well.

Now how do I get my flatbed built?:drool:

Jack


Gotta wait and see it with the camper on, that's when everything will really come together. I'm going thru hell designing a floor plan. Will have an overhead with a queen, needs a dinette, big fridge, wet bath using a Thetford 402 cassette toilet. Flat floor is 8.5' long, 7' wide, the rear kicks out 18" and the bottom has a 45 degree taper, something like my F650 just not as much. Any ideas out there? I'm trying to give it an open feel despite the "smaller" size.

Cheers,
Mark.
 

locrwln

Expedition Leader
Gotta wait and see it with the camper on, that's when everything will really come together. I'm going thru hell designing a floor plan. Will have an overhead with a queen, needs a dinette, big fridge, wet bath using a Thetford 402 cassette toilet. Flat floor is 8.5' long, 7' wide, the rear kicks out 18" and the bottom has a 45 degree taper, something like my F650 just not as much. Any ideas out there? I'm trying to give it an open feel despite the "smaller" size.

Cheers,
Mark.

I bet you are. I have gone through several "versions" in my head and it is very difficult to make 10 pounds of .... fit into that five pound bag. Looking forward to your "solution."

Jack
 

Victorian

Approved Vendor : Total Composites
Gotta wait and see it with the camper on, that's when everything will really come together. I'm going thru hell designing a floor plan. Will have an overhead with a queen, needs a dinette, big fridge, wet bath using a Thetford 402 cassette toilet. Flat floor is 8.5' long, 7' wide, the rear kicks out 18" and the bottom has a 45 degree taper, something like my F650 just not as much. Any ideas out there? I'm trying to give it an open feel despite the "smaller" size.

Cheers,
Mark.

The age old question about the layout :) At Unicat we saw many VERY nice layouts but also some headshaking ones ... To make it short: there is no "perfect" solution. I think, your fixed dimensions from your mattress, fridge, toilet will dictate where everything goes. Have fun!
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
Andreas……have any floor plans from the ones that worked in a 7'x10' area? I looked at a couple campers after work and realized a well laid out unit looks way better in real life than Solidworks….
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
Anybody know where I can buy this? I've seen a million pan and wall combo's but really like the one piece design, I can't find the supplier, help!

90W Interior 5.jpg
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
Or better yet this

This would work even better, 1 piece much preferred.

0834d5b4decc00661bba9277689b0245.jpg

Using a Thetford so this is a better approach.
 

sg1

Adventurer
Hi,
I am following your build with great interest and admiration. Here (http://www.bimobil.com/?lang=en) is a website with lots of different floorplans. Maybe these examples help you with your planning.I have a floorplan similar to to the EX 366 Sprinter and i am very happy with this floorplan. It won´t work with only 8.5 ft floor length.
I personally prefer bank toilets (your 2nd picture) over swivel toilets because bank toilets are much easier to clean.
Regards Stefan
 

Healeyjet

Explorer
The only issue I had in designing around the Thetford was that the cassette had to be pulled out through the side of the toilet unit. It meant the unit had to go perpendicular to the side wall or if parallel to the side wall it had to be in the back corner and have access through the rear of the camper unit.
I couldn't make it fit in my design and ended up going with a Nature's Head composting toilet.
Like the idea of the Thetford way more than a black tank for sure.

Ward
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
I think I'm going to use a C200CS Thetford, a little less capacity but more friendly room wise for a wet bath and I can mount it in a way that works. That model keeps my bathroom a little smaller in a critical direction. Natures Head won't work for the application and intended purpose on this unit, I'm real curious to see how it works for you, I've seen nothing but decent to good reviews on the product but have my reluctances in my own little mind! For the most part we will try and use the outdoor shower but that doesn't always pan out. Still hell bent on finding a one piece shower pan and wall assy.
 

sg1

Adventurer
I have the 200cs and it works well. Like you I took it because it worked well with the layout of my bathroom. The only problem is that its outside is a ***** to clean. It has so many angles and parts that are difficult to get to.
Regards Stefan
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
I have the 200cs and it works well. Like you I took it because it worked well with the layout of my bathroom. The only problem is that its outside is a ***** to clean. It has so many angles and parts that are difficult to get to.
Regards Stefan

You're supposed to pee IN the toilet! Sorry, couldn't resist :)

The 200 does make the floor plan easier, the bath is a rectangular shape and the 200 lets the rectangle work in the correct orientation.
 

Jeep

Supporting Sponsor: Overland Explorer Expedition V
Hi Tech Drain

Had a hard time finding a shower pan that I would consider a "lifetime purchase", so I am forming one from .125 aluminum and powder coating it. A lot of campers put a grey tank under the shower which is fine in a lot of applications, I sourced, after a ton or research, a shower drain/grey water pump from the marine industry, the design is such that it automatically turns on when the drain senses water and a nice HD grey pump kicks on to pump the water to the grey tank. This meant I could lower the shower pan 10" total, reduced the overall height by 10" as well. What it also helps with is the center of gravity as now I can move the grey tank around to keep the weight centralized so the balance is unaffected by the amount of water on board. Question for the camper guys, how much fresh water capacity would be nice to have? Our Bigfoot only had 30 gallons and we carried an additional 5 to make it through a weekend, my F-650 has 150 gallon capacity and we are now only filling the tank to 50-60% to make it through a 3 day weekend when we are biking and that gets us 4 showers and we have not run out, we are pretty generous with the water, we have run 2 weeks with a full tank just travelling. I'm thinking a 40 gallon tank would be a good size.

Machining the sump for the drain.

IMG_2460.JPG

IMG_2461.JPG

Finished.

IMG_2462.JPG

IMG_2463.JPG

Now to weld it into the shower/bathroom pan.
 

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