1) with all the cutting and splicing effort, it seems counter productive. It's just easier to get the GZ cig adapter.
I was tired of lower power levels and cig plugs coming un-plugged. Sounds like the cig plug works great for you.
"Plus the GZ has it's own internal protection and the fridge probably does to." Yeah, probably. And you probably would have to take either one of those apart, probably voiding your warranty.
Yeti has a hardware/software breaker. It limits the 12v ports to 120W/10amps. Those reset automatically. So no taking anything apart. Your ARB had a 15amp fuse in the cord.
I know how car stereo amps are wired. I also know that most of them have a fuse accessible on the outside. Your setup does not.
You missed a big point on car stereo wiring. Fuse at amp protects amp. Fuse at battery protects wire. Fuse at just the amp and the wire can overheat if it rubs through and shorts. My setup has internal breakers.
That's fine for you if you want but I wouldn't advise trying to convince other people to go down the road of removing fuses from the chain. They are there for a reason. "If there is a fuse in the cig connector it is there to protect the wire" - I disagree. It's there to protect what's behind it (the hardware).
I NEVER TOLD YOU TO REMOVE A FUSE! I have personally owned three DC fridges and none of them had fused power cords. None of my friends fridges had fused power cords either. I honestly did not know that the ARBs had a fuse in there. If your cord has a fuse then by all means keep the fuse but you're wrong about what that fuse is for. Fuse at the power source protects the wire. Even your HOUSE is set up this way. Breakers at the main power supply are rated to the wire gauge in the walls.
"My fridge has a display that shows the actual voltage for cutoff and also the actual voltage of incoming power" The ARB does not have an "incoming voltage display" that I'm aware.
Do you have a mutli-meter? If you can get a voltage measurement of what is actually reaching your fridge you might be surprised at how low it is. Long power cords, small power wires, heat and multiple connectors can drop a combined 1-2 volts across the cord
"Perhaps a better option - Disable the fridge power management and let GZ manage itself." I do not believe this is possible on the ARB. You have the option of "low med or hi.
Bummer. ARB should have the voltage spec somewhere so you know. I'm guessing it is around 10.5V or maybe a little higher. If you are seeing voltage drop from the cig connector and wires the fridge will turn off much earlier than if there is no voltage drop.
"Just to be clear - Are you advising to not use the 12v connectors on the front and use the Anderson port?" - NO. What I suggested was to use AC power. I had a typo on that and originally put DC. Sorry. If you use the "wall power plug" the ARB will not monitor voltage (and cut off when the Yeti battery gets to 50%).
Ahhhh. It ALL makes sense now. With AC power the Yeti manages the fridge power and battery discharge using its software. AC power is WAY less efficient than DC so you should be seeing less runtime. The fact that you see MORE runtime on AC is indicative of an underlying problem with your DC power delivery.
SUMMARY:
On DC power your fridge views a 50% discharged Yeti as fully discharged.
On AC power the Yeti discharges all the way.
There are only TWO differences in the scenarios. #1 - Power port and #2 - power cord.
I'm guessing that the power port is fine. That leaves the power cords. AC cord is working fine so that leaves the DC cord. My bet is that you're seeing a 0.5-1.5v voltage drop using the cig connector and wires. This makes the fridge turn off even though the Yeti is still 50% charged.
Matt