Finally got around to finishing my roof rack for the XJ.
Hardest part was figuring how to clamp it. The XJ has a funky trim piece on the drip rail. I was going to make it clamp like the ladder racks I've made for older vans, where it clamping force is 'horizontal', but this wouldn't work on my XJ.
So I designed a 'vertical' clamp, so the holding action is coming from the top and bottom. Used some ideas for the gutter mount from this thread.:coffeedrink:
I made the rack from Uni-Strut, a type of channel that electricians and plumbers/pipefitters use.
Uni-Strut:
High Speed tire clamp: The bottom of the large round plate has 'steps', so it fits snug in both the stock XJ wheel, and the aftermarket steel wheel.
Clamping syatem:
End view:
Rack from front:
I still need to mount the Hi-Lift, shovel and axe, and possibly the set of KC Daylighters I have in the shed.
This will be easy, becuase the Uni-Strut has holes in it every couple of inches. Also nice for straps or snubbers.