Move over Betsy Ross because here comes Dr. Frankenstein!
Here it is under full air pressure.
Big shout out to the Tandy leather shop in N.Phoenix. $11 for waxed nylon cord and neddles and a free education on sewing thick materials. They got a kick out of what I was doing and went way above and beyond. They said the sewing awl was for speed and not strength so the had me lace up the cord with two needles.
Before I started I used a die grinder with sanding disk to smooth the tire then cleaned it with break cleaner. After sewing the big patch was installed.
The trick to patching is glue on the tire or tube and glue on the patch then let them dry. Real dry. Slap on the patch and roll it with the rolling tool.
I patched the tube and used tire baby powder all over the tube. It helps the tube squirm into position as you fill it and reduces friction.
After it was mounted back up I coated the outside sewing cords with shoo goo. It's a real liquid thick rubber used to fix rubber rafts and shoes.
Anyway that's my first go at it... Do you think it will hold?