This should be a sticky,
Absolutely the bible of expedition vehicle design.
The only point missing is modern vehicle design also focuses on pedestrian safety and every after market bumper is by design going to maim pedestrians. Otherwise this article needs to be forwarded to every cop and DOT, MOT guy out there. A lot of the points mentioned are already regulated in Canada and the USA but completely ignored by law enforcement. And we, the guys building those rigs only want to look cooler than the guy beside us..... We could care less about safety, visibility, range, handling, braking, reliability..... heck we just carry MORE spare parts cuz we know things are going to break.... Upgrades??? really, most mods even on this forum are down grades hurting range, handling, capacity, braking, safety.
The threads.... "what spares do you guys carry".... absolutely kill me. UMM I carry a spare tire.... and I use a shop with a licensed mechanic for oil changes and basic maintenance..... because I'm not a licensed mechanic.
On a softer note, thinking back to my hot rodding days I did it all for the fun of building something cool and unique but I knew nothing I did was "upgrading" the vehicle. Every mod was strictly to grab attention. But it never went farther than White Ave, 124 st or Groat Road either. And I KNEW it was far from reliable. Safety in the 1970s was not a big concern. So yes, the guys who have imagination and are not just bolting on parts, have at 'er, you know what you are ending up with.