I'm finally jumping on the bandwagon for the rear cargo boxes. I've been wanting to build one since before Christmas but i just never had the time or the money. I finally have some time and ran across some money so here's what I've got so far. With some inspiration from "The Nomad" in LRL i pieced some things together. Here are some rough plans:
I chose to use 3/4" MDF and 5/8" particle board for this project. Ok, main reason, less than half the price of plywood. But in the end I think i will be most happy with this combination. Plywood easily chips off on the sides and will most likely bow overtime. I wanted avoid all of that, and save some money in the process. Here are some pictures to keep it interesting:
I quickly came to find out that our table saw was worthless. Not beefy enough to hold the 4'x8' pieces and would move as i was trying to run the board through! Not ok. I ran over to the truck to do a dry fitting and it was pretty snug. So i continued... I truly almost butchered both boards and would have been back to square one. I swallowed my pride and drove over to my brother-in-laws house for some help. Here's the chariot that got me there:
Old Yellar!
The man builds furniture so i knew i was in good hands. Within the first couple of minutes he had geometry equations all over the place, i felt like i was in class! I knew though that the fact that i didn't understand was a good thing... He knew a HECK of a lot more about this than i did! This led me to the conclusion that had i continued on my own trying to build this, i would have been screwed! To sum up in a word... FAILURE...
That brings us up to date. I'll be working on it again by next weekend. I should have more pictures by then as well. Stay tuned...
Peter