I'm assuming this is applies to the truck in your signature.Anyone have comments or suggestions on the material for rear lift blocks?
I am not even considering nylon
Welded plate steel / fabricated?
Solid billet block?
Cast iron?
)Finally, the idea that a lift block must be tapered is just plain wrong for most applications. If you drop one end of the driveshaft via a parallel lift block, and do nothing to the powertrain angle, the u-joint angles on both ends change by the same amount, which is exactly what you want. Rotating the pinion up via a tapered lift block will actually induce a torsional vibration due to mismatched u-joint angles if the powertrain angle is not also changed. So where are tapered blocks actually a good fit? On vehicles with a short driveshaft, the operating angle of the u-joints becomes extreme, which causes inertial vibration of the driveshaft. On these vehicles, the transmission crossmember is dropped, which angles the transfer case output down, reducing the angle at the upper end of the driveshaft. A tapered axle block rolls the pinon up, reducing angle by a matching amount at the lower end of the driveshaft. The pinion angle is kept in line with the powertrain, and the overall operating angles of the u-joints are reduced. This keeps the inertial and torsional vibration to a minimum.
Great video about driveline angles for a one piece driveshaft:


I'm assuming this is applies to the truck in your signature
I'll add that it doesn't take much lift to exceed the extended limit of some shocks, so that may be a factor in your budget.
I guess I don’t get your description of a cast block, they seem strong enough as Ford seems to put them in everything and I have never heard of one failing unless stacked. My F-150 has pretty much the same thing as my Ranger and so did dad's old F-350.
this ^^^^My factory cast blocks are tapered and even marked with arrows which way they are supposed to be installed. According to the angle finder thing on my phone it is about 2* but I didn't exactly sandblast them for exactness either. They also call out the wheelbase before the part number (std cab longbox (Long Wheel Base) was as long as they came in '85, Supercabs didn't come out until '86) and 2wd's didn't have any blocks at all... but used the same springs, axle and transmission crossmember.
I guess I don’t get your description of a cast block, they seem strong enough as Ford seems to put them in everything and I have never heard of one failing unless stacked. My F-150 has pretty much the same thing as my Ranger and so did dad's old F-350.
I had no issue with my factory blocks until I applied 2x factory horsepower/torque to worn springs in 2wd. 114” wheelbase so while not real long it isn't real short either, one piece driveshaft with plain ol' u-joints both when new and it’s current state.