Funny, I've never seen issues like this when using a pintle hook and lunette eye. A little noise is much better than dealing with damaged hardware as far as I'm concerned.
Dave
Mine looked exactly the same when I had to change hitches after buying a landcruiser. I think it is a design problem. For the cost of these things I dont really feel they should be a one time use sort of part. We have two vehicles that we like to pull the chaser with now and then and sadly they have bumper hights so I have had to change my lock and roll a few times at this point the threads look wasted. Needless for me to say the hitch works great but I am not impressed with the thread quality. Oh I will just spend another 250 like everyone else and shut my mouth. Thats a joke Im looking for another product to use that I can get my moneys worth out of. If someone is unhappy with my statements they can send me a new hitch.
Well it comes down to everyone and their grandmother can guess all day about it, or if you really want to know send it to a lab. I have had similar failure's with our product; turned out to be defective heat treating after the wheel stud was rolled. There's a ton that comes into play with bolts and nuts and no cut threads aren't weaker, but they do cost about 10 times as much. Only way we found our root cause was sending it to NW Labs for physical analysis.
As for Mr. Grumpy, 1 we all have bad days, 2 when designing a product for such a demanding application there’s going to be more than just a few failures and standing behind your product “no matter what” would put the company under most likely.
Good luck with your hitch.
I have to take issue with "and no cut threads aren't weaker" as simply not being true.
http://www.arp-bolts.com/Tech/T0_FastenerEng/T0_06_FastenerEng.html
As to the rest, I phrased my response as a guess because I do not have the parts in question in hand. Cut threads vs. rolled threads are very obvious in person, and they usually are ID-able in pictures too - but not always.
That's true. "bolt failure" is a bit of an alarming title. The bolt didn't fail. It just failed to come apart easily.
just out of curiosity what shape was the nut in when removed, the issue could also be the nut. are they the same material?
this issue looks to be a result of the nut galling once torqued down.
The link provided wasn't intended to be a treatise on the matter. Just a brief description of why rolled threads are stronger. If you want to learn more, you need to read this book:
http://books.google.ca/books?id=NaZ...ok_result&ct=result&resnum=13&ved=0CD8Q6AEwDA
I did about 10 years ago.