Monty sqareo build thread

MontySquareo

Active member
Some little adventures in the past few days, went offroading in the hassayampa river canyon, and then the next day a tire blew out.

Cylinder 4 misfire is back, I think the valves on that cylinder could be sticking or bent. It misses for like 30 seconds on a cold start and then runs smooth until it's parked overnight.

I think it's time for some new tires, the 10 year old michelins are so hard that I can spin them on asphalt, and occasionally (once every couple years) one will disintegrate.
 

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MontySquareo

Active member
New shoes, Walmart house brand a/t tires that have decent reviews (made by gt radial) they're not as quiet as the old michelins but they're way grippier.

IMG_20231017_154523474_HDR.jpgIMG_20231017_154448225_HDR.jpg
 
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MontySquareo

Active member
I just did another timing belt this morning, because I didn't pre set the belt tension correctly and used cheap parts last time, so the belt would slap above 4000 rpm.

And I discovered the original alternator is still on the car.
 

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MontySquareo

Active member
Well I tried to do crown king with some Toyota people, and broke something in the transfer case on the first obstacle. Ended up taking the ride of shame but I made it home just fine.

I now have a transfer case that won't shift and is stuck in neutral. I think I jammed up a shift fork. I doubt it's really broken but if I find carnage you'll get some pictures.

I was using gl5 in my transfer case because most of them say safe for yellow metals/manual transmissions.
 

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spacecowboy7777

Active member
Well I tried to do crown king with some Toyota people, and broke something in the transfer case on the first obstacle. Ended up taking the ride of shame but I made it home just fine.

I now have a transfer case that won't shift and is stuck in neutral. I think I jammed up a shift fork. I doubt it's really broken but if I find carnage you'll get some pictures.

I was using gl5 in my transfer case because most of them say safe for yellow metals/manual transmissions.
cool thread. I admire that you're modding your truck in a way that works for you while most of us would never dream of straying from stock. Any update on this?
 

MontySquareo

Active member
cool thread. I admire that you're modding your truck in a way that works for you while most of us would never dream of straying from stock. Any update on this?
The shifter i made from the transfer case was the wrong shape, allowing it to slip out of the high-low shift fork. I welded a nut to the side and sanded it down to the right shape so now it's too big to slip out of the shift fork. My transfer case didn't come with a shifter, but most boneyard cases do. I got the transfer case from a nearby scrap yard and they threw away the shifter when they got rid of the rest of the truck.

My life would be easier if I could get just a shifter but it's too late now.


I haven't put the transfer case back in the truck yet because of the rain (have to take the case apart to reset the shift forks, old Monteros have a different shift tower that you can remove from inside the car)

The old shifter design worked until i got the transfer case bound up and tried to shift from 4l to 4h with the transmission in drive :rolleyes:
 

spacecowboy7777

Active member
The shifter i made from the transfer case was the wrong shape, allowing it to slip out of the high-low shift fork. I welded a nut to the side and sanded it down to the right shape so now it's too big to slip out of the shift fork. My transfer case didn't come with a shifter, but most boneyard cases do. I got the transfer case from a nearby scrap yard and they threw away the shifter when they got rid of the rest of the truck.

My life would be easier if I could get just a shifter but it's too late now.


I haven't put the transfer case back in the truck yet because of the rain (have to take the case apart to reset the shift forks, old Monteros have a different shift tower that you can remove from inside the car)

The old shifter design worked until i got the transfer case bound up and tried to shift from 4l to 4h with the transmission in drive :rolleyes:
Glad you didn't ruin the transfer case and you were able to make it work again. Thanks for the update
 

MontySquareo

Active member
Took a little trip to Prescott AZ. Crown king trail to senator highway.

I got a little scratch and tear a tire and bashed the trailer hitch on everything in sight but monty did great
IMG_20240323_182100677.jpgIMG_20240323_140053368_HDR.jpgIMG_20240323_111837156.jpgIMG_20240323_111624063.jpg
 

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llamalander

Well-known member
Hey, you just put on a little wax and buff that out! Bet you won't even notice it from 3 feet away... from the driver's side.
 

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