I'm not embarrassed. Everything "around" my kid is soft. Sleeping bags, pillows and a stuffed animal. If Sinuhe wanted to do anything but poke fun, maybe offer some constructive criticizms here in person. Instead, just a stupid comment about Tetris on a locked down website surrounded by his friends.
I'm no stranger to automotive safety. I have a 6 point cage, 5 point harnesses, nomex suit, shoes and gloves for my trackday car. But I'm in a state of transition here on this truck. Everything doesn't happen overnight.
I'd love to know how the situation would improve with anything other than a cargo cage. Should I put my camp chairs in Pelican cases? Give me a break. There's nothing that would make cramming that much stuff into a truck work out better. Cases just make things bigger.
That's why my plan is to just get it OUT of the truck altogether. But, the trailer has taken way longer to build than I planned. Putting effort into some setup that is just temporary would be stupid.
I have a roof rack, and have used it, but it's a PITA because I live where it actually *rains* and so everything has to be waterproofed. Not to mention, if you think a full rack makes the situation overall safer than this...
Rob, I went and found the comment made by Sinhue. I thought it was pretty funny. You have to admit, your packing job in that photo resembled something I would expect from an airline or UPS, which have an avid history and reputation for jostling their contents as much as possible. As i said initially, it was unsettling. It did look like a safety issue.
I learned a great deal from a photo posted on EE a while back on their Adventures page. It might even have been from JSQ? A white Disco was going down an easy looking grade, but somehow managed to roll onto it's side. The photos were about a well set up solo recovery from that situation, but one of the images showed the rear door open, and all the boxes and gear still neatly stacked and held in place with tie-down straps, despite the fact that the truck was on its side! Virtually no missile hazard. Seeing that photo was sort of an "Ah Ha!" moment for me.
I can't afford Pelican boxes, or any of the off brand variants either, and personally, I don't have the room available that they consume for the meager amount they store. They are excellent boxes, but not very efficient in cramped spaces IMHO. There are cheap alternatives. Milk crates are great. Stackable, compact, very easy to tie down, and you can get them in different colors for different contents, and you can see the contents. They make a good base layer for holding down the heavy stuff, then stack lighter objects on top of. ActionPackers are also great. Strong, very sturdy, stackable, fairly efficient and light weight. Great for tools and camp kitchen gear. I use the larger boxes to stow firewood. I can get about 3 bundles of firewood into one medium action packer, and my hatchet. Can be stowed on the roof rack or in the truck.
No matter what, and I'm sure you agree, I tie everything down. When I load a roll of drawings to go to a construction site, I tie it down! Groceries in in the back? Cargo net!
No convenient tie down points? Use a strap running side to side between anchor points and lash to that. It works great. Do it fore and aft, side to side (4 straps) and you have 360 degrees of tie down points. Tie down the heavy stuff down low independently of the lighter stuff up top.
Camp chairs come in stuff sacks with handles on them. Thread the tiedown straps through the handle straps, crank them down. Use compression bags for bulky items. Can't afford a cargo barrier right now? Use ratchet straps from shoulder belt anchor points and create a safety web with straps or bungies. Use some of that engineering ingenuity!
Roof rack storage: Again, the Actionpackers work great. So do rubber cargo bags. North Face makes some nice ones. Rola makes an awesome bag called the Platypus that holds a ton of bulky items. I can fit all of my sleeping bags, sleeping pads, and camp chairs, and large family tent into it. Total weight up top stays pretty light, bag is waterproof and astonishingly quiet in the wind as well. It has 8 buckles that can clamp to just about anything, but I always toss another strap over it just to be safe.
Here is a photo of my rack with maximum weight load that I'd ever want to stow up there. I have a wood box (medium ActionPacker), small tools (in military Night Vision Google boxes), a tripod (in waterproof sack), 5 gallon fuel can (within super siphon distance of my gas cap), and the large Rola bag. Probably about 150 lbs total and definitely not ideal, but necessary for a long distance, 10 day camping trip I did last year through Utah.