My Ovrlnd camper build 2025

wheredojoego24

New member
I live in Ohio and picked up the camper from ovrlnd and go on a 3 month, working road trip with my wife. Because of the distance and the plan, I had dry fit everything based on measurements and then hoped I got them all right, because the plan was to live and work from it immediately. Worked out kind of cool to get to live in it for awhile and now I get to do all the finish work, knowing exactly what we do and don’t want. This is just a general overview of my buildout that I did before ever seeing the camper in person. I am very excited to put all the finishing touches on it but as I was researching what others had done, I decided it was only fair for me to do a post like this since I used so many other peoples on here as inspiration. I have embedded links for damn near everything I purchased but if I missed something, happy to answer any questions.

Add ons made to the bread n butter option:
+3 inches on the height
-Flip up door in the back instead of the straight open
-Extra stud added on both sides for a future awning to be installed
-Airmaxxx deluxe
-Solar port
-Interior lights
-Roof insulation
-Headliner cover
-Medium firm 3" mattress
-Positive pressure vent

-I bought bam boards and the corresponding slide outs as well. This took away 9 inches but added so much storage. Because of the weight of the everything that would be on the boards, I decided to reinforce them. So I routered out space for 1 1/2” x 3/4” steel bars found at any hardware store, that drastically reduced the flex in the boards when standing on it and gave me peace of mind. For the flooring, I added marine flooring, the kind they use in boats. So that it could handle whatever nonsense got spilled on it. And it works as advertised. The installation process was simple. After that was done, I cut out the hand holes and routered the edges to clean it up and so I could find the t-nuts I had installed for the cabinets.
View attachment IMG_4645.JPG
View attachment IMG_4650.JPG

-Pine cabinets from ikea
View attachment IMG_4916.jpg

-The mattress with the additional foam wasn’t enough for me, I have a bum back, so got the Nemo roamer double inflatable . Truly amazed by this mattress, had never used a camping mattress that didn’t need constantly reinflated. We went weeks without needing to adjust the air. This combined with the memory foam mattress led to very comfortable sleeping arrangements. Defintely made putting the bed away way more difficult but we left the bed out the majority of the time anyhow

-Starlink truly is amazing. Consistently better internet speeds than we get at our home.

-Total Chaos Bed Stiffners - very glad we decided to purchase these, definitely a must have in my opinion and easy to install. Did lead to some issues with the 8020 cabinets I build, they ended up taking away about 1/16th" and in my infinite wisdom, I left myself zero room to play with so really had to slam that in there and ended up making it slightly out of square sadly.

-Wolfbox back up camera, made a huge difference and gives crystal clear live video. only issue is when it rains, difficult to see through the water droplets. Debating updating to the 24/7 recording when off. Ended up needing to buy the 33ft extension cable to be able to run the wire under the truck and snake it through my tailgate system for the view I needed

-I initially wanted to cheap out on some tailgate storage but my wife talked me into buying the nice stuff instead and I’m so glad she convinced me. The Yakima exo tailgate system is amazing and so functional, the added storage and the table top were so damn useful. Yakima Exo Swing base($471), Yakima exo top shelf ($367) , Yakima Exo gear locker ($529) , Yakima Exo top deck (I got it for $95 on ebay but $160 new) $1,462 total. Can buy another box in the future or add the bike rack function at a later date. The way we got such a discount in the unit was because I found a floor model from a company called ReRack.com. I wasn't sold on the deck but it was so nice to have for cooking and many other tasks
IMG_4732.jpeg
Jackery solar generator 2000 plus + solar sage 200w x 2 and an additional 2000 plus battery pack. This amount of energy was perfect for our needs. Always had enough to work and charge our computers and run the starlink. Had a few cases of cloudy days where the solar was t bringing in much but overall, had little to no power issues. Had over 120ft of extension cord for days where we needed to steal power. Only needed to do that 2-3 times in the trip. The system is amazing and the tax rebate was nice as well. Going to mount a hard solar panel or two to the roof in the future. Also, news that jacket is releasing a 600w alternator that charges the jackery while driving. Will be a nice addition and put the mind even more at ease.

-I build a custom cabinet using the free design tool on the 80/20 website. Definitely took some getting used to but once I got the hang of it, wasn't all that difficult. The really cool part was that when I finished my design, I was able to export it to a PDF and directly contact different vendors to get it made. Once a company got back to me, someone from their design team reached out and help me pick the proper hardware and made sure I had enough support where I needed it. Was really great. Was delivered shockingly fast, like 5 days and everything had to be custom cut and fabricated the connection points. Expensive but so lightweight and versatile as a material. Did not come with directions or order of how things should be put together. Which would have been helpful considering order of operations is very important with this material. I am a former commercial carpenter and I am pretty handy but boy did I make some silly mistakes with this extruded aluminum. Butttt you live and you learn. Here was my final design: 1751397029584.png
View attachment IMG_4546.JPG
View attachment IMG_4547.JPG
View attachment IMG_4553.JPG
-A cheap mount from Amazon that was surprisingly sturdy and allowed us to drive with it hooked up when we wanted. Also installed a modem and router mount to one of the studs and a clear, protective shield that goes over the starlink satellite
IMG_5012.JPG
Everything dry fit and ready for the drive across the country, had to rent a U-Haul since I needed everything we might need over the next 3 months. Thankfully, will never have to have this much stuff with us ever again.
View attachment IMG_4710.JPG
I cannot attach anymore images to this message so will just add some more in an additional one
 
Last edited:

wheredojoego24

New member
I picked up the camper from ovrlnd and went straight on a 3 month road trip, I had dry fit everything based on measurements and then hoped I got them all right because the plan was to live and work from it immediately. Worked out kind of cool to get to live in it for awhile and then now I get to do all the finish work, knowing exactly what we do and don’t want. This is just a general overview of my buildout that I did before ever seeing the camper in person. I am very excited to put all the finishing touches on it but as I was researching what others had done, I decided it was only fair for me to do a post like this since I used so many other peoples on here as inspiration. I have embedded links for damn near everything I purchased but if I missed something, happy to answer any questions.

Add ons made to the bread n butter option:
+3 inches on the height
-Flip up door in the back instead of the straight open
-Extra stud added on both sides for a future awning to be installed
-Airmaxxx deluxe
-Solar port
-Interior lights
-Roof insulation
-Headliner cover
-Medium firm 3" mattress
-Positive pressure vent

-I bought bam boards and the corresponding slide outs as well. This took away 9 inches but added so much storage. Because of the weight of the everything that would be on the boards, I decided to reinforce them. So I routered out space for 1 1/2” x 3/4” steel bars found at any hardware store, that drastically reduced the flex in the boards when standing on it and gave me peace of mind. For the flooring, I added marine flooring, the kind they use in boats. So that it could handle whatever nonsense got spilled on it. And it works as advertised. The installation process was simple. After that was done, I cut out the hand holes and routered the edges to clean it up and so I could find the t-nuts I had installed for the cabinets.View attachment 886091
View attachment 886097

-Pine cabinets from ikea
View attachment 886098

-The mattress with the additional foam wasn’t enough for me, I have a bum back, so got the Nemo roamer double inflatable . Truly amazed by this mattress, had never used a camping mattress that didn’t need constantly reinflated. We went weeks without needing to adjust the air. This combined with the memory foam mattress led to very comfortable sleeping arrangements. Defintely made putting the bed away way more difficult but we left the bed out the majority of the time anyhow

-Starlink truly is amazing. Consistently better internet speeds than we get at our home.

-Total Chaos Bed Stiffners - very glad we decided to purchase these, definitely a must have in my opinion and easy to install. Did lead to some issues with the 8020 cabinets I build, they ended up taking away about 1/16th" and in my infinite wisdom, I left myself zero room to play with so really had to slam that in there and ended up making it slightly out of square sadly.

-Wolfbox back up camera, made a huge difference and gives crystal clear live video. only issue is when it rains, difficult to see through the water droplets. Debating updating to the 24/7 recording when off. Ended up needing to buy the 33ft extension cable to be able to run the wire under the truck and snake it through my tailgate system for the view I needed

-I initially wanted to cheap out on some tailgate storage but my wife talked me into buying the nice stuff instead and I’m so glad she convinced me. The Yakima exo tailgate system is amazing and so functional, the added storage and the table top were so damn useful. Yakima Exo Swing base($471), Yakima exo top shelf ($367) , Yakima Exo gear locker ($529) , Yakima Exo top deck (I got it for $95 on ebay but $160 new) $1,462 total. Can buy another box in the future or add the bike rack function at a later date. The way we got such a discount in the unit was because I found a floor model from a company called ReRack.com. I wasn't sold on the deck but it was so nice to have for cooking and many other tasks
View attachment 886102
Jackery solar generator 2000 plus + solar sage 200w x 2 and an additional 2000 plus battery pack. This amount of energy was perfect for our needs. Always had enough to work and charge our computers and run the starlink. Had a few cases of cloudy days where the solar was t bringing in much but overall, had little to no power issues. Had over 120ft of extension cord for days where we needed to steal power. Only needed to do that 2-3 times in the trip. The system is amazing and the tax rebate was nice as well. Going to mount a hard solar panel or two to the roof in the future. Also, news that jacket is releasing a 600w alternator that charges the jackery while driving. Will be a nice addition and put the mind even more at ease.

-I build a custom cabinet using the free design tool on the 80/20 website. Definitely took some getting used to but once I got the hang of it, wasn't all that difficult. The really cool part was that when I finished my design, I was able to export it to a PDF and directly contact different vendors to get it made. Once a company got back to me, someone from their design team reached out and help me pick the proper hardware and made sure I had enough support where I needed it. Was really great. Was delivered shockingly fast, like 5 days and everything had to be custom cut and fabricated the connection points. Expensive but so lightweight and versatile as a material. Here was my final design: View attachment 886068
View attachment 886085
View attachment 886086

-A cheap mount from Amazon that was surprisingly sturdy and allowed us to drive with it hooked up when we wanted. Also installed a router mount to one of the studs and a clear, protective shield that goes over the starlink satellite
View attachment 886113
Everything dry fit and ready for the drive across the country, had to rent a U-Haul since I needed everything we might need over the next 3 months. Thankfully, will never have to have this much stuff with us ever again.
View attachment 886121
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I cannot attach anymore images to this message so will just add some more in an additional one
Some miscellaneous pictures
 

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wheredojoego24

New member
Forgot to add that I also upgraded the suspension. Had completely forgotten about accounting for all the added weight and so last minute, ordered sumo springs rear axel helper springs. These were simple to install and raised my weight capacity to 1400 pounds. With everything fully set up and packed, that is pretty much exactly how much load was added. Rear was sagging a bit for the entirety of the trip. Unfortunately, was tapped out with the money budgeted for everything so decided that upgrading the entire suspension system is something that I will do next year. But this was an affordable and easy temporary solution. Bottomed out a few times on some of the bumpy ass 80 mph roads in big sky country but other than that, no issues
 

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wheredojoego24

New member
Nicely done!

If you haven’t found it yet, there’s an extensive Ovrlnd Owner’s thread in this pop-top forum. Check it out!
Thanks! I started making this as a post in there, then noticed that a lot of people made their own post and linked to it in that group Going to share it there now
 

Spencer for Hire

Active member
I live in Ohio and picked up the camper from ovrlnd and go on a 3 month, working road trip with my wife. Because of the distance and the plan, I had dry fit everything based on measurements and then hoped I got them all right, because the plan was to live and work from it immediately. Worked out kind of cool to get to live in it for awhile and now I get to do all the finish work, knowing exactly what we do and don’t want. This is just a general overview of my buildout that I did before ever seeing the camper in person. I am very excited to put all the finishing touches on it but as I was researching what others had done, I decided it was only fair for me to do a post like this since I used so many other peoples on here as inspiration. I have embedded links for damn near everything I purchased but if I missed something, happy to answer any questions.

Add ons made to the bread n butter option:
+3 inches on the height
-Flip up door in the back instead of the straight open
-Extra stud added on both sides for a future awning to be installed
-Airmaxxx deluxe
-Solar port
-Interior lights
-Roof insulation
-Headliner cover
-Medium firm 3" mattress
-Positive pressure vent

-I bought bam boards and the corresponding slide outs as well. This took away 9 inches but added so much storage. Because of the weight of the everything that would be on the boards, I decided to reinforce them. So I routered out space for 1 1/2” x 3/4” steel bars found at any hardware store, that drastically reduced the flex in the boards when standing on it and gave me peace of mind. For the flooring, I added marine flooring, the kind they use in boats. So that it could handle whatever nonsense got spilled on it. And it works as advertised. The installation process was simple. After that was done, I cut out the hand holes and routered the edges to clean it up and so I could find the t-nuts I had installed for the cabinets.
View attachment 886173
View attachment 886174

-Pine cabinets from ikea
View attachment 886175

-The mattress with the additional foam wasn’t enough for me, I have a bum back, so got the Nemo roamer double inflatable . Truly amazed by this mattress, had never used a camping mattress that didn’t need constantly reinflated. We went weeks without needing to adjust the air. This combined with the memory foam mattress led to very comfortable sleeping arrangements. Defintely made putting the bed away way more difficult but we left the bed out the majority of the time anyhow

-Starlink truly is amazing. Consistently better internet speeds than we get at our home.

-Total Chaos Bed Stiffners - very glad we decided to purchase these, definitely a must have in my opinion and easy to install. Did lead to some issues with the 8020 cabinets I build, they ended up taking away about 1/16th" and in my infinite wisdom, I left myself zero room to play with so really had to slam that in there and ended up making it slightly out of square sadly.

-Wolfbox back up camera, made a huge difference and gives crystal clear live video. only issue is when it rains, difficult to see through the water droplets. Debating updating to the 24/7 recording when off. Ended up needing to buy the 33ft extension cable to be able to run the wire under the truck and snake it through my tailgate system for the view I needed

-I initially wanted to cheap out on some tailgate storage but my wife talked me into buying the nice stuff instead and I’m so glad she convinced me. The Yakima exo tailgate system is amazing and so functional, the added storage and the table top were so damn useful. Yakima Exo Swing base($471), Yakima exo top shelf ($367) , Yakima Exo gear locker ($529) , Yakima Exo top deck (I got it for $95 on ebay but $160 new) $1,462 total. Can buy another box in the future or add the bike rack function at a later date. The way we got such a discount in the unit was because I found a floor model from a company called ReRack.com. I wasn't sold on the deck but it was so nice to have for cooking and many other tasks
View attachment 886102
Jackery solar generator 2000 plus + solar sage 200w x 2 and an additional 2000 plus battery pack. This amount of energy was perfect for our needs. Always had enough to work and charge our computers and run the starlink. Had a few cases of cloudy days where the solar was t bringing in much but overall, had little to no power issues. Had over 120ft of extension cord for days where we needed to steal power. Only needed to do that 2-3 times in the trip. The system is amazing and the tax rebate was nice as well. Going to mount a hard solar panel or two to the roof in the future. Also, news that jacket is releasing a 600w alternator that charges the jackery while driving. Will be a nice addition and put the mind even more at ease.

-I build a custom cabinet using the free design tool on the 80/20 website. Definitely took some getting used to but once I got the hang of it, wasn't all that difficult. The really cool part was that when I finished my design, I was able to export it to a PDF and directly contact different vendors to get it made. Once a company got back to me, someone from their design team reached out and help me pick the proper hardware and made sure I had enough support where I needed it. Was really great. Was delivered shockingly fast, like 5 days and everything had to be custom cut and fabricated the connection points. Expensive but so lightweight and versatile as a material. Did not come with directions or order of how things should be put together. Which would have been helpful considering order of operations is very important with this material. I am a former commercial carpenter and I am pretty handy but boy did I make some silly mistakes with this extruded aluminum. Butttt you live and you learn. Here was my final design: View attachment 886179
View attachment 886176
View attachment 886177
View attachment 886180
-A cheap mount from Amazon that was surprisingly sturdy and allowed us to drive with it hooked up when we wanted. Also installed a modem and router mount to one of the studs and a clear, protective shield that goes over the starlink satellite
View attachment 886182
Everything dry fit and ready for the drive across the country, had to rent a U-Haul since I needed everything we might need over the next 3 months. Thankfully, will never have to have this much stuff with us ever again.
View attachment 886181
I cannot attach anymore images to this message so will just add some more in an additional one
Very nice. Can you please show us how you built the floor and upper deck and how you secured the upper deck. For instance are their center posts holding the upper deck? How was it secured to sides? How tall is the deck? Any photos? Also, how thick was the top and bottom of wood floor and deck and what kind of wood is it? Thank You.
 
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wheredojoego24

New member
Very nice. Can you please show us how you built the floor and upper deck and how you secured the upper deck. For instance are their center posts holding the upper deck? How was it secured to sides? How tall is the deck? Any photos? Also, how thick was the top and bottom of wood floor and deck and what kind of wood is it? Thank You.
So I actually didn't build them. They are from a company called BamBeds https://bambeds.com/products/bambedtacomashortbed0523?variant=42580754333910 they sell both the top deck and the slide out floor. They are custom made to the exact dimensions of the model year of the tacoma. So no need for center posts, they sell them as a bed for people who just have a hard top on the bed of their truck and maximizes the useable space underneath. That is ultimately why we went with that over the decked system. In total, you lose 9". When the camper is popped open, there is 6' of clearance standing on the top deck. They sell them in birch and bamboo. We went with birch as it was way cheaper. The material is 3/4" and since we would be using it in an off label way and distributing the weight differently than intended, I routered out space to add 1/2" steel in the middle of each of the 3 pieces the upper deck comes in. I will post a more zoomed in photo of the system and area when I have some time to look for it.
 

Spencer for Hire

Active member
Thank You. Can you explain again please why this was better than decked for a pop up camper. I got a little confused on the hard top on bed thing. The pricing looks similar for both products but decked has drawers and lockable cubbies. I saw one photo on a GFC.
 

K9LTW

Active member
Thank You. Can you explain again please why this was better than decked for a pop up camper. I got a little confused on the hard top on bed thing. The pricing looks similar for both products but decked has drawers and lockable cubbies. I saw one photo on a GFC.
While I don't have a BamBed, one thing that immediately comes to mind is WEIGHT. I, briefly, had a Decked system in the back of our Power Wagon when we just had a cap on it, and that thing was heavy at over 200 pounds. There's also a decent amount of wasted space with the bulkiness of the drawers. BamBed says ~22lb per board for the Taco, so you're in for under 100. Whether drawers are necessary, or not is up to the end user. The Decked system is also another couple inches taller which is going to make that awkward entrance even more awkward and take up even more headroom once inside. I also think the BamBed would be easier to anchor things to as you can just drill, insert nutserts, etc. when using a custom interior build.

Also not seeing how the price is similar? The BamBed is 1/3 the cost. $500 vs $1,600.

The Decked systems are great...but there are, definitely, advantages to a system like the BamBed in the right application. Pretty cool product I hadn't heard of prior to now.
 

Spencer for Hire

Active member
Thank you for your post. The sliding part on the floor is not included in the deck price. For my truck, (an F150), the price increases by $600.00. So the total for my truck on a 6.5 foot bed is $1599.00 which is the same as decked. So does this pricing change your mind on decked vs BAM?


This guy made his own BAM.
 
Last edited:

K9LTW

Active member
Thank you for your post. The sliding part on the floor is not included in the deck price. For my truck, (an F150), the price increases by $500.00.

This guy made his own BAM.
That's fair, if you really need the slide out thing. And...really...I dunno how I feel about something just sliding on the bed of the truck. Though that could be made a bit less abrasive with a bed rug or something under it. You're still looking at all the other differences.

I know for us I, immediately, discounted any kind of raised floor/drawers just due to ingress/egress. We opted for full barn doors for a more traditional camper feel that we walk right up into with a step ladder. Given I've scraped my head and back a handful of times as is...I couldn't imagine an even smaller entryway :LOL: For those willing to deal with it, underbed storage is a great solution.
 

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