Newbie AWD Astro Overlander Build

nobodyhome

Adventurer
Ahh, true, but my experience suggests there is no permanent cure for 'pedī plumbum'

The instant MPG function from the Navi-computer does help however.
 

nobodyhome

Adventurer
Yeah, tough to tell gear ratio when it's in the shop. :Astrologist: Good luck and hope you get it back and running right soon.

Ok buddy, went to the dealer and we pulled the build sheet since the label was totally faded out. Turns out I have the GT4... 3.73! this makes me super happy :-D
Its likely my case of poor MPG is more pedi plumbum than gearing.
 
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nobodyhome

Adventurer
Worked on the exterior mock-up this weekend. Excuse the quality, I used Paintbrush... CAD and fancy programs are too much dang money and besides, leaves more money for my hunny.

 
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nobodyhome

Adventurer
Thanks tequila, and congrats on your van! It can become an addiction really quickly, they are very capable machines. Lots of advice here and great people.
Thanks too bunce , I'm gonna try but under close supervision and with help. I did the the lift and other things by myself, but my buddy at the shop is helping a lot, especially with the$+=%;& misfire.
There are a few ideas from others here I want to incorporate, but the interior had some ideas I'll share one I get them cleared up in my mind.
I want to take off the lower trim panels and spray them with bed liner, but need to experiment with it first.
Other ideas include mounting switches for all those lights in the overhead console, on the panel for the garage for opener that I don't need. I'll get the interior mock up posted this week, love to get your feedback everyone!
 
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tequilasunset

Adventurer
Giving up on the vanagons?

yup... got a westy interior crammed into my tintop for a very stealth camper. I love the cool vibe... but looking further into the future considering parts, labor etc... I am ahead of the game with the Safari, and I am seeing many VDub nuts like me going in this direction.
 

nobodyhome

Adventurer
Here is the concept mock up for the interior. The design is based on input, other posts from various websites and my own needs. As far as I can tell, it is only partially unique, so my apologies for any duplications. The short story is It's basically 2 big drawers that pull out the back and hold everything you would need for your camp out.




Here's a break down of the basic functionality:

- You can extend one or both drawers out, based on what you need. These drawers will fit within the confines of the existing van doors and rear glass so that each can be used independently without leaving the entire vehicle open. Each drawer is supported by a pair of 400lb 50" drawer slides (about $80 all in on Amazon... amzn.com/B018TG1LI6) which will extend their entire length.

- Each drawer has a unique purpose: (Kitchen and storage/ tools for me). The kitchen drawer is basically a housing for the built-in stove, water tank, wash and rinse basins, and dinnerwares (cups, plates, etc). Cooking utensils would be in a sub-drawer located under the stove. This can be modified to be used with a standard folding camp stove, just adjust things accordingly.
On the bottom of this drawer is a flat table which can extend out to use as a staging area or dining table.
The storage drawer will have 3 compartments for bedding, clothes, food, rifles, fishing poles, etc. Built into this will be 2 smaller drawers for my tools because my friends and I have Jeeps and well they break.

- You can flip the drawers around to face to the outside if you want the kitchen to be usable with them both open (I don't, I plan on using the rear glass as a shelter over the kitchen so I don't have to use an awning).

- When retracted, the drawers fit into the rear enclosure, which is sealed off from the outside world, so you can leave the drawers extended without letting the elements in. This enclosure will be made with 1/2 steel square tube for the frame, covered in... probably plywood, with semi-matching carpet. The height will be level with the rear seat when folded so the bed will lay flat. The enclosure will butt-up against the rear seat when opened, with a little wiggle room to allow the seat to be folded up.

- I plan to take a basic futon mattress and backing it with a felt-covered hard board to make the bottom rigid. This can be folded out to sit on the top of the enclosure and the folded seat for a bed; which should sleep 2 comfortably. When not in use, it will be folded back up and rest on top of the enclosure (secured somehow) or removed when not needed for around the town use or hauling. Since the mattress has a sturdy hard back, stuff can be stacked on top of it without smooshing around in the back.

- The cool thing is... your gear is always there, always ready and never in the way... and you can totally go stealth, or adapt for your bug-out needs I suppose.

- This basic design can really be used on any vehicle; I'm planning on adapting a version for a friend's 4Runner actually. I may also make it modular, so the entire unit can be installed, removed or even shared with other 'Stroverlanders'.

- I won't have a project cost or build time for a while, but I'm thinking the whole thing can be done for somewhere in the neighborhood of $500-$800 and take a good 40-60 man hours.

Please be kind, it is just a silly paintbrush mock-up, still need to make room for the wheelwell, size the drawer to fit with the water bottle and all that. My hope is that it inspires more people to try it out and we can all share our notes. I am putting this out here for my fellow explorers, not for production at a profit so please be respectful of that.

Comments and suggestions welcome, thanks for stopping by.
 
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kevins08

New member
I have a similar design in the back of my Trooper, but without the kitchen. One theing to think about it what you keep in the drawers. Keeping your hi lift and tools in those drawers could lead to quite the predicament if you need them to get unstuck with the back end against an embankment or tree or the like.
 

Mwilliamshs

Explorer
nice build plans. agreed on not storing the recovery gear where it might get trapped.

how's it running? what was the fix?
 

nobodyhome

Adventurer
Thanks, hoping to inspire others whom are more handy than I haha
Van is still at my buddy's shop, he got busy so I told him he could back-burner it for a while. Next step is still to scope it... standing by!
 

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