Hey Chilli, well here are some pictures you'll really appreciate!
So, i haven't worked much on the big GMC because i've had a little side project...the little GMC
The truck is an 88' GMC Jimmy, blacked out (not great paint job) cool grill and some black 15" rims with 33" tires. Has stock corporate 10 bolt front and rear axles, and had a 350 TBI (converted to carburetor...why), 700R4 transmission mated to an NP208 transfer case. Drivelines are fine (back could use some U-joints.
Body is in great shape minus 3 dents, a larger one on the passenger side behind the door, a tiny one on the front left clip, and a rear driver side quarter panel beat up by a flat tire (not my flat).
frame is good, no cracks by steering box, hardly and rust, and only surface where there is and it seems pretty straight.
Steering could use a few ball joints and both axles could use a good lube up and quick inspection rebuild (I will be checking the front hubs and doing a fluid swap on the rear axle).
Story is that i had this truck, took it on a trade (traded a 96 KLR650 dual sport motorcycle) and the 350 had some work done by the PO. Mostly head gaskets, well it sipped on oil like a glass of wine and ate coolant like i eat cheetos (I know, i have a problem). It also like to spatter anyone coming near it with oil/coolant smoke, and oil leaking from...everywhere? Long story short, it was one of the worst engines i had seen in a while...but not so bad that it didn't run. Someone had ripped off the TBI, and i mean ripped because it seemed like it had mostly been taken off with some lineman's pliers and some bolt cutters, there could have been a wrench involved...but i doubt it. The inside of the truck, while a bit musty, was ok, although just based on my opinion, the stock seats would be trashed and some nice ones installed. Temp gauge is janky, but works, and like all the trucks of these years, it has an unreasonably large fuel gauge and no tach.
From what i can tell, the 700R4 is in decent shape, it shifts a bit hard these days (and yes I hooked up the TV cable geometry perfect from the factory specs, I didn't yet get a picture of the bracket i made but its...awesome). Seems to hold fluid fine and fluid smells good so far. The transfer case was replaced by PO, the old one didn't shift well, i'm guessing the shifting fork wore out and it shifted difficultly, well the PO equated that to broken and did a pick n pull swap, picked the new one cause it was the cleanest...outside, but it seems to work, although shifts a bit hard too.
So i sell this truck to a buddy/co-worker of mine (also the PO is coworker). I sold it under the impression that we would re-power, and i would help but he would pay for it all. So far so good, he owes me a bit on it but it's not quite done/delivered yet.
So we swapped in a 5.3L Vortec out of a 2004 Tahoe with a DBC throttle body, stock headers, and PSI wiring harness and tuned ECM. The engine is in fine shape, got 90k on it??? can't remember, water pumps bearings a little noisy, but the new owner can swap that on his own. The truck came with and A/C compressor (which doesn't fit in the jimmy frame rails by the way), but no steering pump, alternator, or associated bracket. We ended up with a corvette steering pump and alternator bracket, and the associated parts, we offset if by 1.5" to make up for the difference between the LS and Vortec Engines. The only bad part about this setup is 1, that corvette steering pump = $$$$$$$$$$, and 2 the an fittings i used for the pressure pump line had to be shaved to fit with the pully, otherwise great. We didn't hook up the A/C yet, but well get there later. Also PSI makes great and simple wiring harnesses, helps with conversions and hookups.
Ok so here are some pictures of the almost completed swap, have some things to finish up before its done but it runs and its awesome.
I made a new TV cable bracket, much nicer than my attempted welded on little tab thingy.
So we used the stock radiator, plugged the smaller steam line hold, ran the steam lines into the water pump (done by seller of engine) and put on electric 14" fans, on on high circut and 1 on low, only 1 has come on so far. Also built the exhaust so it runs true dual to the outside of the frame and dumps before the tires, full exhaust with cat's and muffler.
So far its super fast and runs super smooth. Transmission seems happy, starts like a champ, and sounds good, its certainly loud under heavy throttle but not bad otherwise, no more so than the crappy 350. So far it also seems to only sip fuel, which is good, the 350 got about 4 mpg, this is probably near 20. I'll try to get more pictures soon.
Cheers,