Just rebuilt the drawer setup for my 100 series. Turned out exactly like I'd hoped, and performed great in CO last week.
No offense but MDF is a terrible choice.
Lowe's sells a sheet of MDF for $31. A sheet of not-so-great-but-way better than MDF 3/4" birch ply is $50. We buy 18mm baltic birch ply from our supplier for $25 for a 5x5 sheet. Best material to use is the 15mm or 18mm BB ply. You will need to find a supplier or distributor as it won't be sold by your local Lowe's/HD, and you might pay a bit more than we do but it will be worth it when you consider just a few more dollars in materials and a much nicer product!
No offense but MDF is a terrible choice.
Lowe's sells a sheet of MDF for $31. A sheet of not-so-great-but-way better than MDF 3/4" birch ply is $50. We buy 18mm baltic birch ply from our supplier for $25 for a 5x5 sheet. Best material to use is the 15mm or 18mm BB ply. You will need to find a supplier or distributor as it won't be sold by your local Lowe's/HD, and you might pay a bit more than we do but it will be worth it when you consider just a few more dollars in materials and a much nicer product!
Might want to try calling one of the local cabinet shops and asking where they buy their materials. I would imagine they can point you in the right direction.
I've tried to get Baltic birch sheets by me and the cheapest I was able to find is $85 for a 5x5 sheet of 3/4" thick ply. I've chosen to get regular cab et grade y for my build because even that is at $30 for a 4x8 sheet at home depot. I called 3 different local suppliers to try and get Baltic birch. No one carries it so they all want to charge a premium to ha e a special shipment for the just me.
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Thanks for that info, MagicMtnDan. I just bought a new JKU a few months ago and have been contemplating how to set up storage in the back. Reading these threads really has me jonesing to try my hand at wood working, but I was thinking there's no way I could make anything decent (since I have NO woodworking experience). I had no idea that these kinds of places existed! This gives me something to think about....
Measure twice, cut once.