4th gen 4Runner - inexpensive, fully removable system based on plastic bins
Vehicle: 4th-gen Toyota 4Runner. Design goals: inexpensive, highly flexible, fully removable for urban driving, and easily storable in a small high-rise storage area.
Parts list:
It took me a long time to measure the cargo area and identify decent plastic totes of the exact same height as the wheel wells (23cm from the OEM double-decker shelf in lowered position) and very close to the rear seat bottoms folded forward. The two front totes go transversally and the other four longitudinally as in the picture. The gap between the longitudinal ones is big enough for two camping chairs and a few other things and can be covered with the particle board.
The purpose of the foam tiles is to increase comfort by eliminating the "ladder effect" from the raised edges of the stackable totes. To this end, we made six lid inserts from the four interlocking tiles. The purpose of the pipe insulation is to cover the bars connecting the rear seat bottoms to the floor to protect the headrests from scratching.
The resulting platform looks like this:
And with mattress and blankets in place:
The resulting sleeping area up to the back of the front seat is a bit over 1.8m with the seats in driving position. To accommodate a taller person, one would need to move the passenger seat way forward, and that person should sleep with the head toward the rear, and the water can needs to go somewhere else.
We keep the kitchen and pantry in the rear, recovery/tools and other less frequently used stuff in the middle, and clothes in the front. Cooler and Weber Go-Anywhere grill are not shown but can go on top of the sleeping platform while driving and on the passenger seat and roof, respectively, for sleeping. (We carry a pair of Rotopax gas cans and TRED 1100 recovery boards on the factory roof rack.)
Oh, for trips with up to five people (one had better be a small kid), four of the same storage totes can fit transversally and stacked behind the rear seat. The cooler goes in lengthwise, and there is room on top for one midsize duffle bag per person and on the sides for tents and sleeping bags. I have not tried this configuration yet on a trip, though.
Any feedback will be appreciated!