Project Thelgord

Thelgord

New member
No, really, I couldn't think of a better name. But I finally decided to start a build thread. Mostly to motivate myself, but sharing is fun too :)

A while back I purchased a trailer off of craigslist for a few hundred dollars. This is what it looked like when I brought it home:


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Yes, it has (had) a gate at both ends. Half of the roof also slid forward. It was kinds of novel in a way, but really a lot of metal was to come off it. I decided to work on the tongue first and crawl around under it to see what was what. Then, I hit it with the pressure washer. Oops.

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The tongue and hitch worked out well. I used a chemical paint stripper from Home Depot to get it back to bare metal. Then I found some paint. These coats are just a base coat to protect the metal.

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Next I drilled the light mounts out of the "bumper". Still not sure if I should leave it on, or cut it off. The housing, even though they were aluminum, were very corroded and unsalvageable. Which is just as well I suppose.

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Then I set about removing the front and rear "gates". Not only has this part been a royal PIMA, but it has also consumed a lot of time. I have been trying to remove things without damaging the utility box. Progress is slow ... very slow.

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Finally, got it stripped down enough today to start prep for actually building it up again.

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This thing is heavy. Or at least it was. At this point I am just about at 300 lbs of steel removed. The raised rack alone was close to 100 pounds. The frame is actually 3 layers. There are two layers of steel tubing that is the actual frame, and a third layer that is raised about 8 1/2 inches off the frame. The utility box is attached to the raised subframe. Most of the welds are extremely strong, just very very ugly. This trailer was made by a farmer, for whatever he thought he needed it for. This thing is a built like a tank, and pulls like it.

On the upside, it is much lighter (for now) and it does pull very strait. I do need to reset the axel just a bit more forward to center the wheels in the wheel well. Speaking of axels, I am looking to do the "flip" to get another two inches. The trailer also has a "drop axel". That is the axel sits about 4 inches below the center of the wheel. Should I keep this or just replace it? It seems to be in good shape with no issues that a little (or a lot) of TLC won't fix. Or I suppose I could keep the axel above the leaf springs and flip the whole axel. Maybe? I really have no idea for this part of the project. I have a lot of other things to get worked out before I get to that.

Anyway, this is my project. It is going slower than I thought it would, but I wasn't planning on the extra hours at work either.
 

Thelgord

New member
Well, I finally got the rails for the "slide roof" removed, and I learned a couple of things.

You need the right tool for the job. Buying an Angle grinder that can also do double duty as a cutting behemoth was one of the best purchases I have made. I was done removing all of the excess steel from this that I could find before lunch. Great little tool, and thanks to holiday sales, it was only $15.00 after military discount.

Another thing I learned was, you never know what you're going to get when decide to see how deep the rabbit hole goes. As I removed the aforementioned rails, it began to hail large chunks of rust. The rails, I discovered where actually three layers of steel strips (I have no idea why) with the rails sitting on top of them. I was very scared for what I would find underneath all of that decayed metal. The metal I was trying to get to had a nice even sheen of rust.

The last thing I learned is rust can be very deceptive. After hitting the rust with my new grinder (and appropriate grinding wheel) the surface of the metal looked like the moon. Then a crater opened. I piece fell right off. It's a gash around 1.5 inches wide by around 4 inches long. While I debated what to do about all of this it started to rain and I heard thunder in the distance. I really need a shop or a garage.

So for now, I hit with a quick layer of Rustolium. Mainly this is just to try to slow the progress of the rust for now. However, next weekend (weather permitting) I will be cutting out two strips of metal 2.5 inches wide and 8 feet 2 inches long then welding in the replacements pieces.

All in all though, this has been a good buy as this is the worst rust I have encountered since I purchased it. Of course, I haven't pulled the hubs apart yet. ;)

[EDIT]
I almost forgot. I got the floor pan stripped and primered over the weekend as well.
[/EDIT]
 
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