My $0.02:
This is a pet peeve of mine regarding newer 4x4s.
The only vehicle I ever had a problem shifting the manual T-case lever was my '71 Blazer. But then again, it had been rebuilt and otherwise messed with over its life (I owned it from '83 to '85) so it's not like it came that way from the factory.
OTOH, when I lived in Laramie one of my hunting buddies had a Ford Ranger with the electric T-case and on very cold mornings (Laramie has a
lot of cold mornings

) it would either be sluggish in shifting or would not shift at all until it warmed up.
Do a google search on transfer case shifting problems and you will find a lot more of them with the electric t-cases than with the manuals. Yes, even on Toyotas. It makes sense - they've added more complexity and more things that can break, so more things
will break. Since most 4x4 users only use 4wd a tiny part of the time, the problem usually doesn't matter.
There are people who say that we've come to rely on electric windows, electric door locks, electrically controlled transmissions, computer controlled EFI, etc, and that adding one more electrical component doesn't make a big difference, but I don't neccessarily agree. My big gripe is that there is nothing wrong with having a manual T-case lever (although apparently some automotive designers think that levers are offensive to the eyes of the driving public) so having an electric t-case switch is "fixing" something that isn't broken, and it adds a potential point of failure to the vehicle that doesn't need to be there.
It's interesting to note that most of the heavy duty vehicles I've seen, used by contractors, the military, etc, do not use an electric t-case and use the old-fashioned manual lever. Same goes for vehicles destined for use in rugged, undeveloped countries.
In a perfect world we'd be able to get
exactly the vehicle we wanted. Mine would be 3rd gen 4runner like the one I have, except that it would have a manual transmission, manual crank windows (though it would still have a power rear window) and locking hubs instead of the ADD.
Of course, we
don't live in a perfect world and we have to buy "off the rack", which means we have to compromise on what we want vs what is available.
In my case, that I "settled" on a vehicle with an auto tranny (mostly for the wife), power windows (which I admit are nice when driving with the dog in the car because I can roll the window down so she can stick her head out the window and then roll it back up if it gets too cold), power door locks and the ADD. My manual t-case works fine, and I have no problem shifting in and out of 4wd as conditions warrant. I think some people who aren't familar with the ADD and the shift-on-the-fly T-case might be reluctant to shift from 2hi to 4hi while moving but I do it all the time in my 4runner and I did it all the time in my Tacoma, too.
When I was shopping for my new vehicle last year, I had decided on a 4th gen 4runner (2003 - 2009.) The electric T-case was a nagging point, but ultimately I figured that Toyota wouldn't have continued using it if they hadn't worked most of the bugs out. I still think this is the case - most manufacturers now use the electric T-case switch and I think for 99% of the users, 99% of the time it works fine.
I don't know if you saw this, but the new 2010 4runner actually went back to a manual t-case lever. I don't know if this was a cost-saving measure or if they went back to a simpler system based on user feedback. AFAIK it's the only time any manufacturer has gone from an electronic switch back to a manual lever, although I'd love to be wrong about that.
:sombrero: