Tom,
After reading your replies on all the boards you felt compelled to post on after me, it sounded like you have two issues with these shackles and I will address them.
Issue one
You disagree with the industry standard of synthetic winch line.
I understand your concern about the rating but you are comparing apples to oranges or more like apples to bananas.
You are comparing one industry standard to another. The standard for hoisting is different than the standard on synthetic winch line. These shackles are made of synthetic rope and the manufacturer that produces these shackles uses the same standard as synthetic winch line. The standard is to rate the rope at its breaking point.
There is no fluff. If you have a synthetic winch line and the rating is 16,000lbs, that rope, in perfect condition, will break at 16,000lbs. I asked the manufacturer to derate the shackle so that when used properly, it will break at 26,000lbs as shown in the video.
Quick math, these shackles are derated 8k less than the industry standard would allow.
Keep in mind a manufacturer is in control of rating their own products. The reason I used this manufacturer is because they test the parts we buy from them and do not just use the number given to them from the rope vendor.
But if you are on a crusade to change industry standards, then please, by all means, help me out with this.
I disagree with the tire manufacturers rating. When I use my tires off-road I do not get anywhere near the distance stated by the manufacturer. They wear out much faster then the mileage chart says.
Perhaps you can call Nitto and explain to them that they're incorrect with the way they rate their tires. In my opinion they should be rated for no more than 5000 miles. Disregard that I do not maintain my tires, mistreat them constantly, run them low on air, and never balance them. Therefore I've used them in the matter that I like and they don't last as long, so the manufacturer is incorrect with their rating. This is the same logic you are using with these shackles.
And while your at it, please call the FDA and tell them that all the food manufacturers need to adjust the portion chart. 17 Doritos is not a portion for me and Erik drops more then 17 eating his portion.
Side note:
These same shackles are sold at the full 26k rating to a very large consumer and all they wanted was to have the testing done to prove their strength.
Issue 2:
You feel the people using this shackle should be protected against misuse.
Simply put, if you do not know what you are doing in a recovery, then take a class and ask for help or don't do it! You can get killed or seriously hurt.
But for arguments sake, I will go down this road with you.
These shackles are tools, just like a screwdriver. Most people know the proper way to use a screwdriver but I have seen people hit the screwdriver with a hammer. If the screwdriver breaks, it is not a failure of the screwdriver, it is a failure by the user because the tool was used incorrectly. Using your logic related to the soft shackles, the screwdriver should be rated or designed for misuse.
I can go down this road of misuse forever with examples but I think you get my point. If you misuse the tool, it can brake and you can get hurt.
You said you want to know the weakest link in your set up.
Here are some things to look for before the shackle.
What is the winch mounted with? The grad 3 or 5 bolts it comes with?
Will the winch handle the load you intend to put on it?
What did you mount the winch to? And how is that attached?
Did you reuse the stock butter bolts that came from the factory? You may laugh but D90s came with a winch bumper and they used the same cheap butter bolts to hold that bumper to the frame. And lets not even bring up that abortion that came on the front of D2s and Lr3's
Next is the frame. It will twist and bend under load from winching.
You said the frame is rated for 30,000 lbs . Do you have any data on this ? I will disagree because I have bent a disco frame winching to the side.
From the winch out
What is the line rated for?
What is hook on the end of the line rated for?
Don't forget that cheap bolt they use to hold the hook to the line
And finally that Injustice of epic plague proportions that I have brought upon the land rover community the “ soft shackle” Derated to 18k when used properly
Here is another video of one breaking using a smaller radius. It broke at 26,058 just a few pounds less then the other test on the larger radius.
AND for everyone else that dose not care about this we have a few special features added to video that will make it worth watching. Enjoy
http://www.youtube.com/watch?v=H2Q3gi19YJg&list=UUUnCLXtAqip_9qd-T1NenbA&index=1&feature=plcp