Being on the water is never a bust. It's kinda like saying you're upset you only won a million dollars instead of two million, lol.
I'm jelly!
That would be awesome! With a 5.9L and 10-15mpg max range has always been a fear for me. I do have a 23 gallon tank, but that's still not much once you really get out there in the world!
Tell me about it! I consistently get 11-12 mpg on the highway and hate it. Fully loaded, closer to 10 mpg. Probably would help if I drove under 75 mph more often to keep the rpms under 3k. The mpg issue always has me considering an engine swap but 1) it would take forever to pay off and 2) all the little things to properly do an engine swap. But trust me, the idea keeps popping up for me. I would just hate to see my little 4.0 go though
I think the only worthy swap for a Wrangler is a 4BT...then you could tow anything you want and get 30MPG...but a fresh 4BT is going to run vlose to $5K probably, then gotta get the swap parts.
The 4BT is extremely appealing considering it's reputation, I know a guy with one in his YJ and it's a monster. Only issue is the extent of modification to properly run a 4BT in a TJ. The 4BT eats TJ drivetrains like it's nothing. We are talking about stronger driveshafts, stronger axle shafts, motor mounts, potentially reinforced tubes, regear to accomodate the power band, potentially reinforced frame, and an entirely new transmission to do it properly without weak links breaking in the future. The parts cost alone is a pain, so I can't imagine labor costs (probably wouldn't do all the work myself). The rough cost would probably be around $15k plus or minus, and that's a maybe, likely alot more.
As fun as the 4BT would be, I would likely look at a VW TDI motor. WAYYYY lighter, no excessive vibes, pairs up easy with my current transmission, and has plenty of power. My other considerations would be the Vortec 4.3 or 4.8
Yea, I was guessing $10K to do a swap, so that sounds about right. If you were going to do a 4.3 or 4.8, you would be better off probably to do a 5.3, or just a LS1...I'm pretty sure a 5.3 and 4.x would get the same mileage. My brother and dad both just finished swaps of the 4.3 Vortec in their ZR2 S10s, and replaced them with 5.7L Vortecs....they get the same mileage and have way more power.
:iagree:The problem with swaps is there is hardly ever oem reliability and parts can be tough to get far from home. I know, because I've done a few and I would keep the 4.0 if I were you. My CJ7 has a 305 chevrolet. It was an easy swap and it has more power out on the road making it a pleasure to drive now but I do miss my 258 at times. That little six was a wonderful engine in it's happy zone, which was not freeway travel! I also keep breaking front axle shafts when in 4 low now, so I'm needing to upgrade to some stouter shafts or build a Dana 44. You can really get into upgrading components (I have), and the next thing you know it's no longer the Jeep you loved, but a cantankerous beast that doesn't work well and is terrible in the reliability department. Don't let me discourage you if your Jeep is a toy, just take my advice for what it's worth. If I were building a long distance traveler I would stick with OEM power plant and drive train. As for diesel engines, I really like the Cummins B3.3 t engine. It's made by Komatsu and is the perfect size and power for a Jeep. The biggest problem is they're hard to get new or used. The 4bt sounds great for a Jeep but there's just too many compromises, like weight and height and noise. I can't listen to a 4bt run for over five minutes without it driving me up the wall! The VW diesels are great little motors, but they lack power over the 4.0. They would be great in a lighter vehicle but the TJ is stretching it.