Stumptaco's has gone over to the darkside..XJ style.

StumpXJ

SE Expedition Society
72 pounds? Thats like less than two Jerry cans of fuel...

The whole cage should be about 320 pounds... which is like another me inside the vehicle. It'll be ok.
 

Hilldweller

SE Expedition Society
72 pounds? Thats like less than two Jerry cans of fuel...

The whole cage should be about 320 pounds... which is like another me inside the vehicle. It'll be ok.
Yeah, we wheel with mogs anyhow and go slow all the time...

CIMG0176.jpg
 

StumpXJ

SE Expedition Society
Thats true...

Got a little more done this morning waiting on the exterminators to get here.

Sliders are all tacked and ready to be welded and installed. Now I am OFFICIALLY out of argon.

IMG_20120125_110749.jpg


Getting some good notches...

IMG_20120125_110739.jpg


IMG_20120125_112158.jpg


~ Stump
 

StumpXJ

SE Expedition Society
I use a go-trikes bender that I made from plans year ago, it uses Pro Tools Dies.
I use a Woodward Fab notcher, works like a champ.
I use a Milwaukee Chop saw, Milwaukee Portaband bandsaw, Hobart 187 Mig, Metabo grinders/cutoff wheels... etc etc.
 

AFSOC

Explorer
I use a go-trikes bender that I made from plans year ago, it uses Pro Tools Dies.
I use a Woodward Fab notcher, works like a champ.
I use a Milwaukee Chop saw, Milwaukee Portaband bandsaw, Hobart 187 Mig, Metabo grinders/cutoff wheels... etc etc.

Thanks Stump. You use these tools with great result!
 

Hilldweller

SE Expedition Society
I've been thinking about your poker.
The "flap" should be tungsten carbide and shaped like Thor's hammer.
The handle in the middle needs to be a ring so that you can use it either for the tines of for the flap; the handle on the end can also be a loop.
 

StumpXJ

SE Expedition Society
Ok... time for a little update. I have had a few days to work on this thing, although not nearly as much as I would like. I have had a few other peoples Jeep projects keeping me busy, and had a big wrenchfest for other folks last weekend at my shop so they could use the facility/lift/tools etc.. Finally, I got a little more done on my own jeep.

Still quite a ways to go though. Lots more tubing left to install.

First up, this was my 5th fender trim (now dubbed the :"Stump Trim" by my NAXJA buddies) for a friend of mine. We did this on Friday, and I am doing another one tomorrow (Tuesday).

Just a before and after shot. The indention around the rear opening of the fender is where I had to grind away some bondo to get to the sheetmetal, and the owner opted not to re-fill it.

Before:

IMG_20120203_073042.jpg


After: (Use your imagination for the other side) He is running 37" tires.

IMG_20120203_203210.jpg


Also, I had a friend of mine bring over his fancy new machine for me to play with... VERY cool equipment here. He wants me to eventually weld his bumper for his dually, so he is letting me get the machine set-up and figured out. Its a Multiprocess unit made by Longevity and does (AC/DC) Tig, Stick, and also has a built in plasma cutter that can be set-up for CNC. Brought me all the goodies to go with it too, including the gas and consumables. Cant wait to play with this thing! (the owner may chime in here as well... hes on Expo)

IMG_20120205_142348.jpg


IMG_20120205_142359.jpg


On to my pile...

First thing I could do really before doing much cage work was to install the frame stiffeners, so that I could them install the sliders, so I could have something to tie the cage into.

I have owned the stiffeners for almost 5 years now. I vowed to not put them on until I had a two post lift in my shop... now I do.

IMG_20120130_085808.jpg


Got the existing pseudo frame area ground down/cleaned up.

IMG_20120130_092810.jpg


Decided to try some preventive maintenance with weldable primer since the area behind the stiffeners can and probably will trap moisture.

IMG_20120130_092842.jpg


After the afore mentioned primer

IMG_20120130_093536.jpg


Getting them lined up and tacked on.

IMG_20120130_105530.jpg


Got them completely welded on... thats a LOT of rosette welds!

IMG_20120130_125259.jpg


Next, it was time to install the sliders.

IMG_20120130_132942.jpg


The B-Pillar tubing will run from the halo, down through the roof, into the cab behind the seat, and down through the flooring and land between these back two frame braces/slider mounts on another bar that will run front to back between the two.

IMG_20120131_092318.jpg


I had these kickouts on my toyota and LOVED them. They really save your quarter panels from trees as it pushes your rear off of them.

IMG_20120130_135826.jpg


Checking the view from the top.

IMG_20120130_135743.jpg


Rear passenger door clearance to the top of the slider, bout 5/8". That'll do, especially when the cage gets all tied in.

IMG_20120130_132952.jpg


Might as well paint it all while its on the lift.

IMG_20120131_094018.jpg


Got the Halo painted as well:

IMG_20120131_114937.jpg


Time to get this thing mounted on top of the Heep.

IMG_20120131_150000.jpg


Got some more bars done...

IMG_20120201_112404.jpg


IMG_20120201_121223.jpg


Had to get creative on this side... didnt want to remove the snorkel, and also wanted to protect it. There will be more tube added here as well...

IMG_20120201_112420.jpg


Time to start on the light bar mount fabrication and mounting. I made the actual bar about a year ago, and its been sitting on the shelf ever since. I really like the way the Baja/Jeep Speed style lights are usually mounted, so thats what I went with.

IMG_20120206_142941.jpg


IMG_20120206_142931.jpg


IMG_20120206_142956.jpg


Lights are just sitting their for the time being. I wanted to see how they looked. They are Hella 4000's with HID conversions. Two Euro beams, and two pencil beams.

IMG_20120206_151430.jpg
 

StumpXJ

SE Expedition Society
Thats it for now... got another XJ Fender trim job in the morning, so maybe I can get some more cage work done on Wed/Thurs.
 

Forum statistics

Threads
187,988
Messages
2,900,674
Members
229,233
Latest member
cwhit5
Top