.....and another little bit:
OUTRIGGERS:
FCS! Bio, HOW tall do you want to go?? I totally agree to leveling jacks (and one on each corner should do the trick, thank you!), but outriggers??
Hopefully you design Terraliner so that most/all heavy gear is located as low as possible - [...do NOT put the smwimming pool on the roof!! ...though I would provide a hotwater tank on the roof to be able to use thermosyphon to solar-heat water - a fairly flat tank will work, drainable for driving and/or freezing temps....].
You are right about storage space limitations with many axles, but the location of these is NOT a problem. An axle needs a certain amount of space, wether it is in the front or the rear or the middle. Just use all the space in between, even if it is broken up.
Going the Serial Hybrid route - this is the only case where I could see an advantage with Independent Suspension - depending how short/long your suspension links are - you can have some long, uninterrupted space in the center of the truck. The shorter the links though, the worse the functioning of the suspension....see:
....more to this one later...
NOT enough reason for me to consider IS....
Anyway, if you are parking in a area with winds that high that you run the risk to be blown over, then align the truck with the wind!! And leave the roof down ANYWAY!!
With 3 axles you certainly have less storage space available - now DON'T waste it with OUTRIGGERS!!
For the one occasion you might want them, weather it out roof down, neck tucked in and pray! You WON'T ever see a 2nd occasion - you WILL do anything to avoid that!! If you cannot align the truck into the wind - you are in deep ******* - constantly turning winds with a strenght to blow over your truck without outriggers are called TORNADO/HURRICANE/TAIFUN and generally outriggers will make squat difference before you go flying.....
Leveling Jacks:
Absolutely! However you need to keep in mind truck access after leveling. At 10m+, unless you are on somewhat level terrain to start with (levelling...), you might get your acccess-door WAY off the ground! Be prepared to have some kind of foldable stairway:
AGAIN - keep it simple! Outriggers are WAY over the top!! ...don't believe me! Ask the Owners/Operators on here!!
This guy has different reasons for his system - AND it is leveling jacks, NOT outriggers. All the structure he needed to put these on, you can incorporate into the structure of Terraliner.
IF you are still intend to provide 4 hoisting points (to lift the rig onto a ship) you might just use the same structure points and calculations to mount jacks underneath. Depending on how sophisticated you decide to make the suspension, you might easily get away with non-powered jacks only, using the suspension to level the rig, then lowering the jacks and retracting the wheels enough to have the jacks take 90% of the load and you will have a rock-solid stay! This would certainly eliminate another hydraulic system with all its weight and possible leaks....
Though you could use electric jack-screws - easily backed up with a ratchet wrench.....
2 axles vs. 3 axles:
IF you stay intent to build ALL the stuff you mentioned in the last few pages (huge windows, that are strong, exceptional climate control abilities, adjustable transparency, lifting roof, hopefully slide-outs, window covers that might double as veranda shadows, etc....) you won't have to worry about your 16-ton limit. You won't make it. So 3 axles are just fine.
Yes you could make ALL axles steer, but again - for what purpose? Obviously you will be able to do limited OFF-ROAD after all, but the intention is to stay ON roads....All-Wheel-Steering is more interesting for rock crawlers and special work machinery....
The Solid Axle versus Independent Suspension debate, and the Problem with Portals
Only you and egn have explicitly advocated solid axles; everyone else seems to favor Independent Suspension, including experienced "real" explorers and overlanders like campo and NeverEnough. I have been deliberately sitting on the fence, because I personally lack the experience and knowledge necessary to decide one way or another, with regard to overlanding in an apartment.
I don't want to be patronizing over Campo or NeverEnough or anyone else really - THEY got rigs and use them!
HOWEVER, (unless locked away in a personal file....) I didn't see ANY indication that either Campo or NeverEnough or anyone else for that matter REALLY used the abilities of their rig anywhere close to their limit - ....and I doubt
I would!! As Rob said -you don't want to risk ALL you GOT!
I believe to remember a pic of Campo's rig stuck in the sand - I can guarantee you that a Solid Axles is loads better in Sand than a IS - at least at the speeds you will reach with an Overlander....
You need to get more details on WHY they would prefer a IS, based on WHAT experience (...essentially what is their springing and damping systems)
Comparing a leaf sprung truck to a coil-sprung truck is NOT fair - now comparing it to a Air-suspension or Kinetic style one is outright insulting!!
So - you need to compare apples with apples: Coil-sprung SA vs. Coil-sprung IS (still might go for the IS)
Once you go Air-Suspension - no more reason for IS....
I think dwh is right, that Independent Suspension does not necessarily mean that the vehicle will have a lower centerline. The one image that dwh posted illustrates this perfectly
YOu are right - it IS possible!
NOw let's get into detail: The upper pic actually shows, that can do about the same ground clearance like a Solid Axle just fine with a IS - so WHY bother with the added complexity of a IS?? You could of course do an even more extreme IS - I counter with a Portal Axle or DeDion version of a Portal if you use hub-motors.
In the 2nd pick dwh shows a typical 80/90 US pickup truck front IS - the shown one has a typical IS-lift kit mounted. The factory IS is nearly level for the lower arms. AWD for these pickups is intended to get through winter, get through dirt roads and little muddy stuff on the farm or construction site.
They are NOT intended for OFF-roading or rock crawling!
Most people that wanted to do that anyway, would get a very expensive IS-lift kit, that many times just got enough space for the big tires, but actually LOWERED the differential to cope with the achilles heel of high articulation IS suspensions: driveshaft-angles! Be it a U-joint (cardan joint) or a CV-joint, they are severely limited by angles.
MOST people that wanted to do more extreme off-roading would do a Solid Axle swap!
The truck shown is probably a 150/250 series of any of the 3 truck US-truck providers - the same size but heavier 350 series would normally come with a Solid Front Axle.....[apparently the heavier use would take too much strain/reliability out of the IS]
With a steep IS suspension angle you also inherit another high wear item - lateral displacement of the wheel as the suspension cycles through its range, which becomes a VERY high wear issue not only on the tires but also the Suspension links once you really work the suspension going slow....
A solid Axle will only PIVOT around the tire contact patches....no laterally forcing the tire....
As mentioned before - IS becomes a serious factor when you need to control your truck at high speeds and when you start to need a pilot license (like in huge jumps at Rallies) - not with an Overlander. Even if you get yourself into a Life or Death situation and have to jump your Solid Axle Rig, with a well executed Air-suspension (or Kintec style one), you still will be okay, just not as fast and as to the edge as you could with a IS.
...by then you are breaking furniture and houshold gear left and right - Solid Axle OR IS.....
Further back in the thread there are a few pics of IS-trucks. They are most likely fast military or Rally machines - NOT regular transport and certainly not rolling apartments!
AND their lower arms are basically STRAIGHT out - mainly to avoid the pronounced lateral movement of the tires at the range where they will work 90% of the time....
No doubt you can build a proper IS for Terraliner, but WHY?? You can have a simpler, sturdier way with NO deficits for the intended purpose, WHY complicate things?
I don't know if this means that each wheel can be retracted individually; perhaps egn might know?
Just depends if the truck is plumbed/wired for that. Also depends if the air-bags are designed for "negative pressure" (vacuum) to suck the axle up. IF so, there will be some kind of locking device to keep the axle locked in the upper position. Also possible that there is separate set of air-bags that lift the axle via some linkage with positve pressure.... Google up on "Fullsize Truck and Trailer air-suspension" and knock yourself out!!
Portals:
As dwh stated, the trouble specifically with the Unimog axles is, that they are designed to go slow (relatively). Whenever "Unimog" comes to mind, one pictures SLOW to VERY slow, but incredible steep/broken/rough terrain. Some Unimogs have over 20 gears, depending what you ordered:
BTW: The speeds shown below are at max continuous motor rpm and the max speed in that gear....
Unimogs are made to do about ANYTHING you can imagine (...and then some you can't!), BUT travel long distances at high speeds (which in Mog-speak means 85-90 km/h - we are screaming at that speed!)
A Mog (modded 404 or 406) would be an excellent "Come-along" on the trailer behind the Terraliner. Perfect machine to go where you should NOT take the T-Liner!!
dwh is spot on, once you go past design rpms on gears (ANY gears, not just MOG portal-hubs) you are on borrowed time.
[MOST truck axles will have a planetary gear reduction at the hub and get seriously hot in the process - however they are designed for that...)
That said, Unimogs are not the only Portal axles out there.
For a truck the size of the Terraliner, Portals really become less and less necessary. Break-over angle becomes more important.
At the size of a 10-ton+ truck, your tire size will normally provide enough ground clearance below the axles - for most ROADS you will want to travel.
Still, having a truck axle built up with portal-hubs is not a big deal. Just needs to be calculated for the desired speeds and power levels.
Going Serial hybrid it will really depend on if you use a central motor per axle or hub motors on each wheel.
With hub-motors you really wouldn't need a Solid Axle anymore, but I would "copy" a Single Axle layout - that's what a DeDion axle is:
Keep the Straight Axle properties, but reduce unsprung weight by mounting the Diff on the chassis and drive the wheels with CV-jointed drive shafts.
Depending on the final layout I would make it a DeDion (with hub motors built in) or a Portal DeDion with the hub motors below the portal tube....
Look - IS is great if you need to negotiate fairly rough terrain or small obstacles at high speed - no doubt.
In an Explorer/Overlander you will NEVER negotiate ANYTHING at high speed! Any obstacle you need to pass you will do according to one of the basic rules of OFF-ROADING:
"Go as slow as possible and as fast as necessary!" - Sometimes you will need some inertia, so need to get some speed....but it will NEVER be that much that you need to consider a IS.
If you look at it carefully - you NEVER see a Rally-Truck doing big obstacles. ALWAYS rough roads and when they get air-borne it is NOT because of an obstacle, but because inertia doesn't let them follow the road (that is dropping away...)
Now let's look at negotiating rough/big/tall obstacles - have a look at Rock Crawling - 85% of all rigs will have Solid Axles - ...the other 15% will have Portals!!
[Ask them why they don't use IS - except for one or the other rig, which runs IS for a while and after a season you see most people back with SA...)
Same in Truck-Trials - except for the Tatra's ALL Solid Axle.
The reason for the Tatra suspension is NOT that swing axles are better, but that it keeps the drivetrain FAR away from any obstacle below!
However it now has to deal with the forced sideways movement of the tires as the swing-axles cycles!!
And frankly, I'd rather NOT have to worry about the Tatra drivetrain [...or the Pinzgauer drivetrain for that matter, ....rather take a Volvo C303 or C304 or C306 over any of the Pinzgauer versions, that do about the very same thing as the Volvos. AAMOF a modded Volvo C303 would be the perfect "Trailer-along" for my Skoolie project - if I ever get it off the ground!]
....everyone else seems to favor Independent Suspension, including experienced "real" explorers and overlanders like campo and NeverEnough.
...see above - ...somewhere
Don't know about NeverEnough, but I am pretty sure that Campo only knows his rig, which if I am not mistaken has leaf springs. I wish Campo could get a ride in a properly set up Air-Suspension truck with a Solid Axle - NE, what is your experience concerning Solid Axles on Air?
Bio - to me Solid Axles are not just simpler and sturdier than IS, they are hands down BETTER in SLOW OFFROAD conditions - whatever speed you might get to do with Terraliner - concerning this discussion it will always be SLOW!
And SLOW OFFROAD conditions is ALL what Terraliners AWD/ground clearance/break-over-angle(Turtleing)/2-3axle discussion is all about!!
If you need AWD just to get through the winter on general roads you don't need to build Terraliner, just take a bus chassis add e-drive to all wheels and you are done. But then forget NE-Siberia in Winter....or the OZ outback, ....or Africa...or Bolivia! You want as much ground clearance as possible, as simple as possible!
...to becontinued