Hi
thjakits,
In quick point-form, in response to your most recent posts, over the last three or four pages:
STILL, you should consider OPTIMUSP's recommendation of a single big motor per axle OR a hybrid of both, with ONE BIGGER MAIN-drive motor to the main drive axle (most likely the rear axle) and hub-motors at the other 2 axles….
….. it would make sense to have 1 main drive axle and 2 "auxiliary axles" - after all, whether we (and/or your client) like it or not - most Terraliners would/will spend 90% of their driving on "car drivable" roads.
(1) Here I agree with you, just not regarding the hub-motors part. With
Haf-E’s three-motor proposal, there is no reason why all axles and all motors would have to be active all the time. As you rightly suggest, only one “main” motor should be active for most highway driving. All three motors would be chassis-mounted and protected from vibration. But perhaps as you suggest they should be different sizes. You suggested 420 KW overall, so how would you “parse” this power requirement? Two motors 100 KW, and a main drive motor 220 KW?
And of course, now that we’re all agreed on the three-motor solution (at least we’ve agreed on this much!
), electronic diff lockers are no longer an issue. Mechanical diff lockers are clearly the optimal solution.
So too, given the three-motor solution, there’s probably no need to debate hub motors mounted inside De-Dion tubes anymore….:coffeedrink:
As for hub motors and water, no worries. That’s not the main concern. As already suggested above in a post quoting
dwh, the main concern is shock and vibration. Mounting the electric motors on the chassis ensures that they are relatively insulated from shock and vibration. The Tanami Trail breaks axles; it will probably break electric hub motors, too.
Haf-E made the same point. It just seems a complete mistake to put electric hub motors in an overlanding vehicle, even though engineering-lite concept designs like the "OEX-B" by Bekradi, or the “Nimbus” and “Troy” by Galvani, stipulate as much.
Oshkosh’s diesel-electric solutions all seem to mount the electric motors on the chassis, and not in the wheels, and no doubt Oshkosh's reasoning about this issue was the same.
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(2) Again, about that 420 KW: you are referring to the total power of the electric motors, right? Not the generator output? So in terms of HP, what I’ve just proposed would mean two electric motors 134 HP each, and one producing about 300 HP – see
http://www.rapidtables.com/convert/power/kw-to-hp.htm .
You also proposed that the
diesel engine should produce 300 KW, or 400 HP. Same question as I asked earlier: is this the proposed power rating of the diesel engine? Or the KW power output of the attached generator? These will be different, and the KW output of the generator will be lower.
Here the assumption is that a large battery bank will drain more quickly than it’s charged by the 300 KW generator, if all 420 KW of electric motor power were being used. So just a speculative question: how big do you think the diesel engine would have to be, if
no battery were intervening at all, as per the Pisten Bully 600 E+ posted earlier in the thread? 420 KW is 563 HP, so certainly at least as big as that, right??? But power is lost via the generator, so…..?
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(3) Many thanks for the suggestions about the modular approach to construction, and designing so that the TerraLiner could be buildable 8 m to 12 m. That’s a nice way of thinking about it, although 12 m sound just way too big….:sombrero:
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(4) Interesting comment about there being no need for an auxiliary 20 KW unit; rather, what's needed is proper alignment between main generator output and the size of the battery bank.
However, here I am thinking of
egn’s earlier comments in the thread about the insufficiency of the Earthroamer dual-alternator solution. Earthroamer does not provide diesel generators in its expedition motorhomes, because it claims that it’s better to just charge the batteries with dual alternators off the main engine. But as
egn and others have pointed out (e.g.
Julius), “idling” when parked is illegal in some countries. Whereas running a very silent and sound-protected diesel generator would not be. So
egn was quite adamant that the Earthroamer
“anti auxiliary generator” stance seemed completely wrong-headed.
What you are in effect proposing by eliminating the 20 KW auxiliary unit is something roughly equivalent to the Earthroamer position. That’s why I’m a bit wary of eliminating the extra 20 KW generator.
Now agreed, the main engine/generator should be soundproofed as much as might prove feasible. And perhaps because it’s not a “real” diesel engine, and actually a generator instead, existing legal constraints would not apply?
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(5) Glad to see that you like the
“engine/generator on a slide out tray” idea. That modularity alone would be very attractive, because the mechanical engine will probably be the most fault-prone element in the whole system. MAN designs its SX series trucks to have a service life of 30 years, but one wonders whether this includes the engine?
So in principle everything else in the TerraLiner could be just as robust as a MAN SX, especially the overall structure. Built as solid as the 1950’s Airstream trailers that are still in use today. But of course much lighter, because made of titanium and carbon fiber. Just the diesel generator and differentials might have a shorter shelf-life. Within the camper box, of course, other systems (water, heat, etc.) are another story.
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(6) Interesting thoughts about the problem of equally spaced axles going over a ridge, and the need to “bias” in favor of either 1 + 2, or 2 + 1. I am now definitely favoring a 1 + 2 tandem arrangement, but I appreciate your thoughts about the advantages of a 2 + 1, and all the great images of old trucks that have the first two axles clustered in front, as well as the gallery of newer trucks that have the same. And I do appreciate the engineering advantages of two steerable axles clustered in front (with 100 KW electric motors), and the main drive axle in back (with a 220 KW electric motor).
egn advocated just such a “castrated” 8x8 earlier in the thread: an 8x8 MAN-KAT with its last axle cut off. But his main concern seems to have been getting the weight distribution across the axles right, because the MAN-KAT's heavy engine and transmission are up front. So having two axles clustered up front, instead of clustered in back, makes more sense. In the TerraLiner this won’t be such a big consideration, however, because the engine/generator won’t weigh nearly as much as a MAN-KAT engine + its huge transmission. And the weight of the lithium-ion batteries and the electric motors will be distributed more evenly throughout the vehicle.
Furthermore, there are camper-box design reasons why I prefer a more standard tandem arrangement instead. But as you suggested in one image, the two rear axles could be widely spaced:
And yes, the third axle would definitely have to be steerable.
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(7) Very interesting thoughts about having an air-suspension that allows the vehicle to adjust to different road conditions, changing the center-line clearance. Agreed, when travelling on highways, best to reduce the center-line clearance and “hug” the road; and quite the opposite when travelling bad roads with deep ruts.
As per the question already asked above, in the post just previous to this one, what do you then think should be the maximal center-line clearance? 60 cm? 70 cm? 80 cm? Here assuming that portals could supplement the roughly 60 cm above-grade tire-centers of big Michelins.
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(8) Very interesting thoughts about eliminating hydraulics completely, and having both leveling jacks as well as the Pop-Up raised/lowered electrically. That certainly has been the direction in slide-outs: most recent slide-outs are now worm-gear driven. Whereas when slide-outs first appeared, they were hydraulically extended.
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(9) Brakes: perhaps Carbon-Ceramic brakes from Brembo? See
http://www.brembo.com/en/car/Pages/default.aspx ,
http://www.brembo.com/en/car/original-equipment/products/Pages/Carbon ceramic discs.aspx ,
http://www.carbonceramicbrakes.com/en/Pages/default.aspx , and
http://www.autoguide.com/auto-news/...houldnt-upgrade-to-carbon-ceramic-brakes.html
[video=youtube;lZ2id1mb5sg]https://www.youtube.com/watch?v=lZ2id1mb5sg [/video]
Does anyone know whether these exist yet for trucks? I’ve read that Carbon-Ceramic brakes last much, much longer than traditional brakes, dramatically increasing the time-span between brake replacements/repairs. Which would be a good thing for a TerraLiner.
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(10) Interesting comment about the rather uninteresting routes taken by most commercial overlanding companies, thereby eliminating the need for good breakover angles in their vehicles. That explains a lot. Still, the TerraLiner is not intended as an off-road motorhome, just bad-road, so after seeing those vehicles, I do feel that I can relax a bit more about axle placement, and inter-axle distances.
Note that the one exception might be “
Aminah”, the blue commercial overlanding truck used by
Overlanding West Africa. The roads Aminah travels do look quite challenging, and yet its breakover angle, too, seems a lot worse than any of the 6x6 trucks I posted.
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(11) Perhaps this is a really stupid question: can portals work with Independent Suspension? Or is the natural pairing Straight-Axle + Portals?
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(12) Yes, these two concept drawings are definitely Art Deco-inspired:
But I still very much prefer the Kamm Coupé, in both its original and recent
"hommage" versions:
The Kamm Coupé is less bombastic and more subtle than the concept illustrations you posted.
Also remember, I am not creating a vehicle that is
just "Art Deco", 1930's style. Rather, my design target is retro-futurisitic Art Deco, as per the second row of images of the 2006
"hommage" -- see posts#677 to #682 , at
http://www.expeditionportal.com/for...pedition-RV-w-Rigid-Torsion-Free-Frame/page68 and
http://www.expeditionportal.com/for...pedition-RV-w-Rigid-Torsion-Free-Frame/page69 .
The Art-Deco era car that perhaps comes closest to the concept drawing you posted,
thjakits, is the French/Spanish
1938 Hispano-Suiza Dubonnet Xenia, covered at length by Jay Leno's Garage:
And see
http://www.wired.com/2011/03/feast-your-eyes-on-the-1938-hispano-suiza-dubonnet-xenia/ ,
http://www.thecoolist.com/1938-hispano-suiza-dubonnet-xenia/ ,
http://www.car-revs-daily.com/2014/...-suiza-h6c-xenia-at-mullin-automotive-museum/ ,
http://www.conceptcarz.com/vehicle/z9210/Hispano-Suiza-H6C.aspx ,
http://www.supercars.net/cars/2895.html ,
http://en.wikipedia.org/wiki/André_Dubonnet ,
http://en.wikipedia.org/wiki/Dubonnet_suspension ,
http://velocityjournal.com/journal/1938/hispanosuiza/2820/pictures.html ,
http://www.oobject.com/sky-captain-gadgets-vehicles/1938-hispano-suiza-h6c-dubonnet-xenia/1076/ , and
http://www.coachbuild.com/gallery/main.php?g2_itemId=29406 .
But if you watch the video, you'll see that the detailing in the
Hispano-Suiza Dubonnet is much more sophisticated, and again, much more subtle, than the detailing offered in the concept drawing you posted. It also has wickedly cool doors, perhaps the most original car doors I have yet seen.
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(13) “Three Dimensional Philosopher of the Future” – I like the sound of that. :sombrero:
.. Even if I am not particularly fond of Colani’s designs…..
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(14) Thanks for the super-cool video about regenerative braking in Bosch’s parallel hybrid system. So cool, it deserves to be posted again:
[video=youtube;gX7DUiO3PLI]https://www.youtube.com/watch?v=gX7DUiO3PLI#t=182 [/video]
Of course regenerative braking has to be part of the system, with the electric motors switching over to act as generators. I posted something earlier in the thread on the topic, and some links to websites that explained that although simple in concept, in actual practice a bit more complicated to implement – see
http://auto.howstuffworks.com/auto-parts/brakes/brake-types/regenerative-braking1.htm and
http://auto.howstuffworks.com/auto-parts/brakes/brake-types/regenerative-braking3.htm .
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(15) A super-fascinating proposal for an electric rock-crawler “Little Explorer” that could be carried inside the Oshkosh trailer…..
. Again, the link you provided at
http://www.diyelectriccar.com/forums/showthread.php/motor-help-needed-hybrid-rock-crawler-50729.html .
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(16) Where did you find the image of that integrated MAN-KAT?
Do you have a weblink? I will do a google image-search if you don’t, but would like to know more about it.
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(17) Nice pics illustrating the problems of TATRA swing-axles…..
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(18) Optimus: that YouTube video of an amphibious vehicle taking a big dive is simply hilarious:
[video=youtube;3mr_pCrhTkk]https://www.youtube.com/watch?v=3mr_pCrhTkk&feature=youtu.be [/video]
And thanks,
thjakits, for providing all the background info about this vehicle in post #1114, at
http://www.expeditionportal.com/for...edition-RV-w-Rigid-Torsion-Free-Frame/page112 .
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(19) Finally, as regards your most recent thoughts about TAK-4: see the posts above, #1106 to #1112, and let me know what you think.
I liked your summary of the basic principle behind IS:
And what is the most deciding factor for me is - going slow, when only one wheel rises [with Independent Suspension] the center of the vehicle stays low for a long part of the wheel travel, before it starts to lift the body. Part of the intent of IS is exactly that feature - keep the CAR-(body) as undisturbed by road imperfections as possible - let wheel ride over it and return to the normal level.
And I do agree that the real issue for drive comfort is proper springing/damping, i.e. coil + air suspension (most probably). But kinetic and hydro-pneumatic still open for consideration…..:ylsmoke:
As regards TAK-4 and Independent Suspension, I am playing devil’s advocate for the most part. I am still strongly inclined in the direction of Straight Axle. And you have convinced me that with coil springs + air suspension, Straight Axle can provide a really nice ride, especially in a 6x6. In fact,
egn convinced me about this quite a while back.
egn recounted a story about forgetting to put the gas-cap back on. He left it on a ledge on his vehicle, Blue Thunder; drove Blue Thunder about 100 km over some very rough terrain; and when he stopped, the gas-cap was still sitting where he left it.
Pretty much the only thing I have “concerns” about, regarding SA, is the turning radius. The G-wagen has a notoriously wretched turning radius because it’s SA. Oshkosh emphasizes the turning radius advantages of IS in the following video:
In the next few posts I will discuss the L-ATV a bit more, and post some more images. But don’t misunderstand my intent. I just wanted IS to get a bit more “air time”, before we decide 200 % against it.
Otherwise, many thanks for all the feedback: it is proving invaluable, and I certainly am learning a great deal. At least when the final project appears, nobody will be able to say that I paid insufficient attention to important engineering and overlanding basics, and that the resulting vehicle is wholly "unrealistic" or "impractical". Keep it coming!
All best wishes,
Biotect