Hey folks- sorry it's been quiet for a while. It's been busy over here moving and getting ready for a new baby. I've been finishing up a prototype system for a friend with an Xterra, which has been a great exercise in weight and space saving measures that I can transfer over to the Jeep designs. Even though the Xterra is much smaller in cargo room, there is almost as much lateral space as the Land Cruiser design due to these new features! Also, the system so far is LIGHT. One of the big advantages of the Xterra (and Jeep) designs is that the mounting locations for the system are along the outboard edges of the system, thus allowing the bottom of the "box" to be essentially a skeleton. This alone saves a ton of weight. The back of the system is also skeletonized. I made almost the entire system from 12mm baltic birch as opposed to 18mm, which saves a lot more. It's also plenty strong given the shorter spans in the system. The hurdle I have with the 12mm is designing for knock-down fasteners to work with the limited material width, but I think we can get there. I have a 2 door I've been measuring, and am still looking for a local 4 door. That's where we're at!
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