UJOR Build Thread

I haven't come across a great answer for this in my seemingly thousands of hours reading on vans. How do you clean fuel tanks before going at it with the cut off wheel to shorten the tank? I'm sure you have a great solution, but what is your process to evacuate fumes so as not to go kablooie?
 

tgreening

Expedition Leader
I haven't come across a great answer for this in my seemingly thousands of hours reading on vans. How do you clean fuel tanks before going at it with the cut off wheel to shorten the tank? I'm sure you have a great solution, but what is your process to evacuate fumes so as not to go kablooie?


Did I ever tell you the one about the welder friend that spend 2 days cleaning and flushing a gas tank before he worked on it? He struck an arc....and I tossed an M-80 under his chair. Hilarity ensued. But for some reason mostly just mine.
 

ujoint

Supporting Sponsor
Did I ever tell you the one about the welder friend that spend 2 days cleaning and flushing a gas tank before he worked on it? He struck an arc....and I tossed an M-80 under his chair. Hilarity ensued. But for some reason mostly just mine.

Oh thats BAD!

Rinse thoroughly with water. Maybe a degreaser if they're dirty.
 

ujoint

Supporting Sponsor
AlphaVan continues, back on the big lift to set up the Sterling rear so it can go out for coating. Then on the axle cart for 4.10s and an ARB locker.

14322310_1285011838184708_3732377491765333954_n.jpg
 

VOODOO7.3

Adventurer
Alpha Van is really looking good, Chris! Did you guys inter-cool that? If so, I only know of 1 or 2 others. That levels the van vs. truck playing field!
 

tgreening

Expedition Leader
Oh thats BAD!

Rinse thoroughly with water. Maybe a degreaser if they're dirty.



Yeah, I thought the poor guy had a heart attack when it went off. Rolled his chair over backwards and hit the ground.

This dude was always the butt of somebodies joke.

We had a fridge in the shop guys would keep lunches and something cold because the welding they did was all preheated steel so it was a hot job. This guy always kept a gallon jug of water in the freezer, that would never freeze because he was always hauling it out for a drink. He had a habit of grabbing the freezer door handle and just kind of flinging the door open.

We had a couple of ponds out back. One day somebody found a dead muskrat. A bit of string tied around his front paws and fastened to the freezer door and the wait began.
He finally went for water, flung that door, and screamed like a teenage girl at a justin bieber concert went that rat came flying out, right before falling back right on his ***. I thought WE were going to die of heart attacks from laughing so hard.

And a Hefty bag full of acetylene and oxygen makes for one hell of a boom. Ah, the good ol' days. :)
 

ujoint

Supporting Sponsor
Alpha Van is really looking good, Chris! Did you guys inter-cool that? If so, I only know of 1 or 2 others. That levels the van vs. truck playing field!

Intercooler is up next, getting a full front mount 6.0 intercooler. This motor needs it!

Just make sure that the van and the people who own it go back to NJ when it's all done. GA, TN and NC are full :D

Ha, it will be.

Wow. That's it? Just water, eh? Okie dokie. You'd think by reading other forums talking about gas tank welding you were guaranteed to die. K. I shall proceed with water when the time comes.

Yea some guys are scared, some will weld with fuel still in there.

Another thing you can do is to pipe exhaust through it as you weld.


Sent from my iPhone using Tapatalk

I've seen guys do that too, run a non flammable gas in there.
 

ujoint

Supporting Sponsor
Yeah, I thought the poor guy had a heart attack when it went off. Rolled his chair over backwards and hit the ground.

This dude was always the butt of somebodies joke.

We had a fridge in the shop guys would keep lunches and something cold because the welding they did was all preheated steel so it was a hot job. This guy always kept a gallon jug of water in the freezer, that would never freeze because he was always hauling it out for a drink. He had a habit of grabbing the freezer door handle and just kind of flinging the door open.

We had a couple of ponds out back. One day somebody found a dead muskrat. A bit of string tied around his front paws and fastened to the freezer door and the wait began.
He finally went for water, flung that door, and screamed like a teenage girl at a justin bieber concert went that rat came flying out, right before falling back right on his ***. I thought WE were going to die of heart attacks from laughing so hard.

And a Hefty bag full of acetylene and oxygen makes for one hell of a boom. Ah, the good ol' days. :)

yea please don't give my guys any ideas, we already have a firecracker problem.
 

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