Oh that is not good news at all .
I have just got back from nearly 2000mls of collecting vehicles for myself and friends in the lorry and in and out of safe mode when it feels like it, no pattern, no reason. At one point, left home and got 3 miles and it went into safe mode and stayed in safe mode until we had driven for nearly 3hour, came out of safe mode and was fine until we got to Scotland and it went back into safe mode. Collected my car, drove in and out of safe mode for an hour then it drove perfectly from Newcastle to Peterborough and then went back into safe mode. Three journey's to Scotland, same roads, same miles, only the last journey it went into safe mode only twice from North Berwick to Newark. So you can see it is so intermittent it drives one mad. It'll also come out of safe mode either while driving at 50mph or if I let it idle or stop and switch off for a few seconds, then it can be good for anything from a few minutes or hours of driving. It'll also most likely go into safe mode in slow traffic or between the revs of 1000 to 2000rpm never above or below.
I did take both ECU's (the original and other I bought) to have the delete program looked at. This isn't possible on this model before 2006 so drew a blank there. However the chap checked both ECU's again and found the same fault on both, Cam Timing Sensor fault, low voltage. As everything is brand new in the electronics department he said there will be an earth fault or wiring issue as he has worked on these many many times and most had wiring faults in the loom. The whole loom needs to be checked properly with load testing etc other than the previous tests with continuity.
But at £100 an hour charge!! Another 50 quid on top of the £2750 odd spent so far for the additional ECU tests which have been done once before......It is starting to look like this could be unrepairable.
Kerry has mentioned an in line fuse which I will check for, though if it were a blown fuse it would be in limp mode all the time?
I have however got one more plan and that is to track down a wiring loom diagram and a complete wiring loom for my model and replace it all.