Roof rack fitment
I also have a new roof rack. It’s a Front Runner Slimline, and later on I’ll write up something about the fitment. For the moment, assume there's a good reason for it being mounted like it is.
I'm back and, as promised, want to share my adventures with mounting a sizable roof rack on the Cayenne's factory roof rails . . .
Front Runner makes a wide variety of pretty useful stuff and I recommend them, but the trial and error fitment of the rack would, I think, apply to a wide variety of racks from many suppliers.
When ordered, the plan was to use the Front Runner “grab on” mounts to attach to the factory roof rails. This would give the lowest mounting and certainly seemed the obvious way to do it. It didn’t work as well in practice, though.
First, mating the rack with the rails wasn’t easy. There were lots of nuts and bolts, but very little clearance between the rack and the Cayenne roof in which to work. The theoretically simple task of tightening a couple dozen nuts took over an hour and was fiddily enough that no one would want to do it on anything approaching a regular basis.
Second, there wasn’t a place to position the rack where there wasn’t a noticeable front-to-back pitch. We probably could have shimmed it up, but that would have added even more to futz with.
Third, the minimal clearance between the bottom of the rack and the top of the Porsche made attaching or moving the various attachments difficult, plus opening the sunroof would ********** it into the bottom of the rack, causing some really expensive damage if I—or another driver—tried to open it. (In practice, I think it’d be pretty much mandatory to pull the fuse.)
I lived with this setup for a couple of days but knew it wasn’t a good long term solution, so Plan B was ordered up. This was to leave the factory crossbars (nearly identical to Thule Aeroblade bars) in place and mount the rack onto the crossbars. Front Runner has dedicated mounts connectors for the Thule crossbars that slip into the rubber-covered slots on the top of the crossbars to make this simple.
Overall, the increased clearance made the installation much faster and easier, plus the rack could be positioned to sit pretty much flat. Equally important is that the sunroof will operate normally and there’s plenty of clearance to attach the accessory parts to bottom or sides.
The best part of this configuration, though, is that it is now VERY easy to remove the roof rack. All that’s required is to release the four socket head screws that lock the crossbars onto the roof rails. At that point, the roof rack can be lifted off with the crossbars still attached at the bottom.
It’s easy for most any two sufficiently-tall people to get an empty rack off this way, and we are talking literally three minutes or so. But things got even more slick when I was able to mount a $100 Harbor Freight electric hoist to the ceiling of my shop and, using webbing straps with the hooks through the Front Runner rings at the corners, now lift the
loaded rack off with the push of a button. The Cayenne is just driven out from under the rack and then I can either lower the rack with crossbars to the floor to store it or take components on or off, or I can leave the rack hanging on the hoist until I want to put it on again.
This works well enough that, if it will be a while before I off-road again, it's sensible to remove the rack just to save the fuel the rack's drag eats up, or even just to be allowed through the car wash.
Lowering the rack and crossbars back down onto the factory rails has proven easy, with no difficulty in getting the crossbar ends to mate correctly with the rails. Overall, I'm happy running the rack about four inches higher than absolutely necessary in exchange for a setup that is totally sturdy but VERY quick to put on and take off, even with all the overlanding stuff attached.
Let me know if you have any questions.