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    DIY Composite Flatbed Camper Build

    Made the base to fit inner contour. Stays in place nicely. Still have yet to drill hole through floor to external tank/drain field.
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    DIY Composite Flatbed Camper Build

    Still need to make the base and plumb. This tank replaces the original. Blue hose leads outside under truck.
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    DIY Composite Flatbed Camper Build

    Fred, The plan is to make an additional "P tank" which replaces the current one. This new tank will have a valve for draining externally when needed. It will also have a quick disconnect when using original tank. Still working on plumbing route from camper through pocket in flat bed.
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    DIY Composite Flatbed Camper Build

    Found this interesting for rebuild; Curious as to where overland rigs fall. 2.5 VS SERIES SHOCK & COILOVER TECHNICAL INFORMATION MAINTENANCE ICON shock absorbers are a high quality rebuildable race style shock absorber designed for optimal performance. With a unit of this caliber on your...
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    DIY Composite Flatbed Camper Build

    Yes the C-Head is already a diverting toilet, guess I should have put "external" diverter. Thanks for the caution on ICON and AMSOIL. I like the adjustability of the shocks for when the camper is off. They are a big improvement over the Bistein 5100's that I have used for years. The stiffer...
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    DIY Composite Flatbed Camper Build

    Decided to splurge a little on shocks and oil. Most probably already knew this, but the ICON shocks and the AMSOIL really made a noticeable difference. Just bought the rear initially, but now I'm looking for the front. Seems ICON, FOX, and KING are in large demand. Most places are back...
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    DIY Composite Flatbed Camper Build

    Glad you found your direction! 24 panels @ 4x8? Sounds like a house :D
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    DIY Composite Flatbed Camper Build

    Here are some other sources to look at; Teroson 939 as mentioned in Sawtooth Unlimited build, also used by Stryromax; TEROSON MS 939 - Silane modified polymer sealant/adhesive - Henkel Adhesives (henkel-adhesives.com) Sawtooth Unlimited - Off Road Pop Top Camper Trailer | Page 6 | Expedition...
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    DIY Composite Flatbed Camper Build

    Not sure but probably close to 50. This place had the best price at the time Sikaflex 252, White, One Component, Elastic Adhesive, 300ml Cartridge [SIKA-90915] : Silicones & Caulks - $11.49 EMI Supply, Inc The place I purchased from will ship to you, but It will cost. FRP panels and sheets -...
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    DIY Composite Flatbed Camper Build

    Loctite premium pl bonds to foam and other materials. Loctite® PL Premium® Polyurethane Construction Adhesive (loctiteproducts.com) Sikaflex 252 does not bond to foam or some plastic. Sikaflex®-252 I have recently made a panel with FRP skin and XPS foam using the loctite. Very impressed...
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    DIY Composite Flatbed Camper Build

    Got to know the rig a little better with our day trip to NC HWY 105. North Carolina Highway 105 - Wikipedia This was a beautiful ride along a mountain ridge overlooking the Linville Gorge. The road unexpectedly turned to ice and nearly stranded us. Had to back up first hill to get turned...
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    DIY Composite Flatbed Camper Build

    And yet another on Amazon; Amazon.com: CLHGO Universal Air Conditioner 12V LZB 6800 for Truck Bus Automotive air Conditioner: Automotive These DC units are attractive, just not sure about the quality and customer service from China. This unit is based in China while the other is in Oregon...
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    DIY Composite Flatbed Camper Build

    This is interesting; Amazon.com: ACDC 12V Air Conditioner, Battery Powered, 6000 BTU, 20 SEER, R134A Refrigerant, Complete Mini-Split A/C with 10ft Rubber Hose Installation Kit and Mounting Bracket: Appliances
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    DIY Composite Flatbed Camper Build

    The MAX version is expensive, and it looks like it's only available in 9oz tubes? Just looking at HD, for the regular PL Premium 28oz 12 packs work out to ~$37/gallon, so not that expensive. Titebond Fast Set PU adhesive is another option that gets better reviews and costs the same as PLP. BTW...
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    DIY Composite Flatbed Camper Build

    Update on using the Loctite Premium PL Max. Using regular 3/4 inch foam board that had the clear film "removed" and lightly sanded and leftover FRP also sanded. Dimensions of the panel--- 36" x 13". This time I allowed the glue to dry almost a week just to be sure. I must say I'm impressed...
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    DIY Composite Flatbed Camper Build

    Thanks and hope you enjoy your build. As for the "legs", I don't remember where I ordered from. If you do a search for Rieco Wireless Remote Controlled Electric Jacks, several options are available.
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    DIY Composite Flatbed Camper Build

    You may want to check this out. Vertical Wall Mount Evaporator/Condenser 12V & 24V - KANADA II - DC POWER SOLUTIONS (dcpowersales.com) I bought my roof top unit from them. I think they also sell a split system. Don't see a combination of heat and air though. One thing I love about the...
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    DIY Composite Flatbed Camper Build

    I suppose you do given your past thoughts and opinions. That's cool. Your tag name "rruff" says it all! ;)
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