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  1. Toasty

    SAS info and parts thread

    Once the frame plates and steering adapter plate were in, they were fitted via locating holes. The frame plates locate to the front two original steering gear bolt holes, the Mitsu to Ford adapter locates off the same holes. I put alignment tabs on top to locate the shock towers and a tab on...
  2. Toasty

    SAS info and parts thread

    I used PVC and GM 1 Ton TRE kit to mock up my inverted T steering links, the pitman arm is also Wagoneer. The Wagoneer parts share the same taper as the GM TREs so no reaming was necessary. With steering in place i then mocked up the panhard rod and trimmed up it's brackets. Steering links and...
  3. Toasty

    SAS info and parts thread

  4. Toasty

    SAS info and parts thread

    Making the new transmission mount out of two motor mounts from a 2000 Mirage with manual transmission. I chose these because they're larger than stock, are still isolating mounts and they're readily available. They do transmit a little more driveline noise than stock but they should handle the...
  5. Toasty

    SAS info and parts thread

    Mocking up the new radius arm/transmission crossmember.
  6. Toasty

    SAS info and parts thread

    Installing the radius arms and mocking up the steering and suspension, the arms are from Metal Cloak and the steering gear is from a 79 Bronco. I chose this gear because it's a forward swing and can be bought brand new.
  7. Toasty

    SAS info and parts thread

    Removed the IFS and plasma cut off all the brackets from the original suspension.
  8. Toasty

    SAS info and parts thread

  9. Toasty

    SAS info and parts thread

    I'll start posting up the pics of the process, in case they're useful. We started with Dana 44's from 1980 and 1982 AMC Wagoneers. I trussed and rebuilt the axles, installed 4.88 gears, ARB air lockers, pinion flanges and ARB diff covers.
  10. Toasty

    SAS info and parts thread

    I'm like a Toyota or Jeep guy now but with a Montero! ?
  11. Toasty

    The old 1999 build thread

    Yeah but it's still sort of a really nice truck aside from the paint, may just have it repainted.
  12. Toasty

    1997 montero swap options?

    It's the injector circuit that is unique on those iirc, the 3.5 SOHC is largely the same up into the mid 2000's. So just use the same injectors on tbe new motor after having them rebuilt.
  13. Toasty

    SAS info and parts thread

    I know we've already been over this but for the sake of the forum and guys heading down this path... When we did your SAS i think it was about a perfect balance of all the things; capability, reliability, driveability, affordability and serviceability. Lagom. I'm trying to steer the others in...
  14. Toasty

    SAS info and parts thread

    . A number of you have asked for my parts list and a total cost estimate, I did all my own labor so that's a variable you'll have to figure out yourself if you're not DIY'ing. So as to not totally derail my build thread, this will serve for Q&A on the swap for those of you looking to up the...
  15. Toasty

    Toasty's '98 Montero Build

    I'm sure going to find out! ?
  16. Toasty

    "Yoshi" - 2005 Limited Build & Adventure Thread

    You're going to be ready to rock soon dude!
  17. Toasty

    Looking for a lift kit.

    The geometry doesn't change so no, same length for same range of motion. You're just going to be driving more near full droop.
  18. Toasty

    Brush Guard

    They're a pain in the ass if you have any rust otherwise you disassemble the bumper and install the hoop in place of the upper center chrome cover. If you're serious I'll ask the guy i buy my JDM parts from and give you his contact info. His junkyard is in Russia and he's fair on shipping and...
  19. Toasty

    The old 1999 build thread

    Yeah, phones have gotten okay in recent years.
  20. Toasty

    Post your Mitsubishi Pajero Pics

    Even the best suspension can't get you out of quicksand. ?
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