(yes i know u bolts are crooked in pic).
buttoned her up this morning and went for a ride. Started driving down the road at 30 minutes and the diff started popping randomly. The damn locker kept unlocking (sides switching radnomly) any time there was load (even just maintaining speed). Getting on the highway was interesting, popping and throwing the jeep left and right every few seconds. Happened constantly while driving in a straight line.
My tires were aired up evenly.
Got home pulled the diff cover and everyhting looked fine. the teeth on the locker looked SLIGHTLY worn (hell only drove it 25 miles but it must have unlocked 150 times). Said screw it.
Pulled the shafts, pulled the carrier.
ahhhhh, back to the way jeep intended it:
Screw that thing. When i pulled the cover, and started pulling the shafts i had one tire on, and one tire/drum off. I was turning the hub by hand (trans in neutral) with the other tire off the ground, and it kept unlocking! the only resistance on the opposite side was the weight of the 33" tire, and the transmission in neutral. What the heck?
Junk. Oh well, no big deal, just a few hours and like $15 worth of diff fluid.
will torque down the ring gear tomorrow and get everything bolted back up after work, and refill the diff.