OHMAGERRRD It is CLOSE!!!
Sooo did some stuff, :wings:
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Passenger side mount
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This driver side was a pain... here's why
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So there is this reservoir which cause the L shaped part to be quite skinny as you can see from the whole mount picture. I will weld on flat straps to strengthen the plate but this will have to do for now.
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Second was where this tube comes out, the notch has to be made to dodge the metal piece coming out in order to fit the mount snug against the body.
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This notch has to be made on both sides. I was busy working with the other mount and asked my dad if he could grind out the curve. He said what is it supposed to look like? Welllll I told him to make is like a low mountain.
Silly me! I live in the Rockies! A low mountain always has at least one peak and an accompanying hill. There is no such thing as a single low curve mountain around here. So he made this cut, epic. Anyways...
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This is just showing the bolts holding it on (drivers side). You can see how that reservoir makes the curve very skinny, that will be addressed shortly.
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This shows the gap from the body to bumper. It is slightly less on the drivers side but I'm an armature so Ill deal with it by ignoring it.
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So here was the fun part, The frame plates are not the same, there is just over 1/2 inch difference. Had I used 3/8" plate I would have been able to squeeze the mounts to the bumper and been alright but since I did not
I had to make these spacers. Think about how the NX4 spacers are thick metal with a small hole (think big washer with a small center hole diameter), that is what these are. Granted, its not perfect but I am not worried.
The bolts have a stupid high shear strength and If I am doing a snatch type recovery Ill simply use the drivers side.
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Here you can see the final result as of right now. The gap between headlights and bumper is different but it is incredibly hard to line those up if they are not made together. If I feel I want stronger mounts I will bring them
back and have them done in 3/8" at the same time so they are exact but that would only be if these are insufficient.
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So that is what I have, I will work on getting the ends of the bumper extended and then going back to do the skid plate after National Guard stuff is done. I will probably go to an actual 4wd shop here (TNT Customs) to have
them bend the light hoops once I get paid and then I will figure out how I want to mount the Rigid Industries lights I have. The Clevis mounts that are made for the bumper will be put on once they arrive. As for painting it, that
will only happen once all the final touches are made. It has oil on the mounts right now to prevent oxidation but I can always brown the metal (think older version of how gun barrels are blued) with the bumper still attached.
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Thank you so much guys for all the encouragement along the way. I am happy to be fully armored. I am probably going to buy a Subaru of some sort and use the pathfinder as exploring vehicle but it is still netting 17.9-19.0 MPG
city and up to 23/24 on the highway so very much daily drivable, but a forester will help out in the long run with the new job and commute.
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If anyone wants exact measurements of anything let me know. Cheers!:friday: