Some more updates!
Alright, this is going to be another collection of photos ( with my new Canon T3i Rebel!!!! ) with some captions.
Here we go
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So I started putting together the bumper to see how it would fit and to get an idea of how it will look. Some time after this I cut the ends of the bumper off,
they are too narrow to fit and they also don't sit back far enough to look right. I cut those off and will just make my own ends for the bumper. You can see
how I considered using the hole on the top to place my lights. Later you will see that I move the bumper too far back for that to be possible.
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I liked the style so made sure the vehicle was cleared to get the bumper in place
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The fun part will be making the frame attachment plates. In this photo you can see how I will utilize the 7 bolt locations that are available (6 on the driver's side)
The bottom 4 are just using the same bolts and the top 2 are studs that hold the stock bumper on and the hole is for another bolt that I am still considering using.
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After that, all that was left was to line it up to make sure I like how it sits. There are a few angles here.
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Just like with the rear bumper, I made the mount templates out of foam board and transferred them to wood. I will get photos of them once they finish using them
transferring it to metal. The passenger side is a lot more simple because you don't have the large reservoir in the way like you do right underneath the driver side
headlight. This is causing me to rethink the mount but I will get that working tomorrow and have it transferred to metal as well, I want to get this mounted asap.
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Because the bumper is pushed as far back as possible to not look too bulgy, the black grill portion will have to have a shape cut out so the winch can tuck up underneath it.
After I get the winch installed and working and the bumper in place where I like it I have two things to knock out:
First I have to extend the ends of the bumper to make it follow the lines of the vehicle, this will be very simple.
Lastly I will have a perforated steel plate made out of 1/8" plate and each hole will be made with a dimple die to strengthen the plate. I am not thinking it needs to be
very stout but will have one made from 1/8" and another out of 3/16" just in case. It is going to be shaped exactly like the front skid plate I have and will use the same
two bolts that the skid plate uses and will attach to the bumper frame mounts. It is hard to explain exactly but I have faith it will work out.
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My goal is to have everything done by Tuesday since I have Monday and Tuesday off of work. The one thing I am going to be missing is the clevis/shackle/bow ring mount.
Those are a separate piece that bolts to the bumper and I will be purchasing those (without them I don't have a simple recovery point up front except the winch).
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Cheers