2002 E250 Moto/ camp/ kid hauler build
- Thread starter Gat
- Start date
Racerman27410
New member
The door panels look great ... what materials did you use for them?
Gat
Member
Thank you!
The panels are 1/4" luan covered in grey felt that my wife had hanging around (used 3M spray adhesive to attached the felt).
Gat
Member
It's been a few months since we've done work on the van so when Saturday turned out sunny and warm we got to work. In the morning I had new tires installed. These are Falken WildPeak A/T3W in size LT235/85R16 (changed from Toyo Open Country H/T in the same size). I like how these tires look on the van and they should provide improved traction when off paved roads.
The next project was to install the opening rear windows we picked up last summer. The old windows came out okay, the biggest pain is cleaning the black sealant off the doors. I used Permatex 80855 Clear RTV Silicone Adhesive to install the new windows. It suppose to rain the next 3 days so we'll see how I did.
I had the fixed windows tinted but decided to go a different route with these. I purchased a roll of perforated vinyl wrap and did both windows (I will do the window on the side door with this as well). The wrap makes seeing in difficult but doesn't block vision to the outside. We'll see how the wrap holds up over the summer.
Here are the pics of the window install.
The next project was to install the opening rear windows we picked up last summer. The old windows came out okay, the biggest pain is cleaning the black sealant off the doors. I used Permatex 80855 Clear RTV Silicone Adhesive to install the new windows. It suppose to rain the next 3 days so we'll see how I did.
I had the fixed windows tinted but decided to go a different route with these. I purchased a roll of perforated vinyl wrap and did both windows (I will do the window on the side door with this as well). The wrap makes seeing in difficult but doesn't block vision to the outside. We'll see how the wrap holds up over the summer.
Here are the pics of the window install.
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Weldtec Designs
Active member
The back windows look great like that! Very nice.
Gat
Member
Another little update going on as the weather cooperates.
We pulled the side door and gave it a quick clean up and shot of paint. The paint isn't a perfect match to the original white but it was much cheaper than paying someone to shoot the door (I was quoted $175 if I brought the prepped door in). I spent $20 on spray cans and it took an afternoon. We also added the perforated vinyl to the side window as well.
I also pulled the plywood floor out of the van and gave it some paint. We're going with Behr Textured DeckOver in Atlantic Blue. The reviews of this paint aren't so hot but I think it'll work fine inside the van as the floor will spend most of it's time covered in carpet.
Here's the back of a panel with the first coat.
We played around with a Condor wheel chock and my XR400 to get a good placement inside the van with a pair of seats installed. I'll update with pics once it's all back together.
We pulled the side door and gave it a quick clean up and shot of paint. The paint isn't a perfect match to the original white but it was much cheaper than paying someone to shoot the door (I was quoted $175 if I brought the prepped door in). I spent $20 on spray cans and it took an afternoon. We also added the perforated vinyl to the side window as well.
I also pulled the plywood floor out of the van and gave it some paint. We're going with Behr Textured DeckOver in Atlantic Blue. The reviews of this paint aren't so hot but I think it'll work fine inside the van as the floor will spend most of it's time covered in carpet.
Here's the back of a panel with the first coat.
We played around with a Condor wheel chock and my XR400 to get a good placement inside the van with a pair of seats installed. I'll update with pics once it's all back together.
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Gat
Member
Another nice weekend spent working on the van. This time I tackled the electrical items I've had sitting around for a few months.
I added :
- power distribution box at the rear (mounted behind the jack mount)
- USB charging ports mid way back on the drivers side (these will be next to the bed when it is installed to charge phones, etc)
- momentary switch hooked to a volt meter so I can check battery voltage from the rear of the van
- Red LED lights in the ceiling for fun
- White LED lights
- two way switch mounted in the passenger side rear door that works the red and white LED's
- re-wired my driving lights to a new dash switch
- added a LED rear light under the bumper (wired to a dash switch)
Some pics are below.
I'll be giving it a shakedown run this weekend with the dirt bikes loaded. After that it's time to plan some camping trips!
I added :
- power distribution box at the rear (mounted behind the jack mount)
- USB charging ports mid way back on the drivers side (these will be next to the bed when it is installed to charge phones, etc)
- momentary switch hooked to a volt meter so I can check battery voltage from the rear of the van
- Red LED lights in the ceiling for fun
- White LED lights
- two way switch mounted in the passenger side rear door that works the red and white LED's
- re-wired my driving lights to a new dash switch
- added a LED rear light under the bumper (wired to a dash switch)
Some pics are below.
I'll be giving it a shakedown run this weekend with the dirt bikes loaded. After that it's time to plan some camping trips!
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Gat
Member
I put about 1000 miles on the van this weekend and everything went great. We hauled the dirt bikes inside as well as a "Trailer in a Bag" and still had room for 4 people and gear.
On the way back to Michigan I picked up a BMW that had been in "holding" and is now legal in the US
I love the convenience and security of the van. It makes long distance travel much easier as well.
On the way back to Michigan I picked up a BMW that had been in "holding" and is now legal in the US
I love the convenience and security of the van. It makes long distance travel much easier as well.
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