Sal R.
Active member
REPAIR: CVJ HIGH Angle Remanufactured OEM Axles
Finally got around to installing my CVJ remanned axles with high angle boots.
When I purchased the car 7 years ago, it came with non-OEM CV axles with torn boots. As part of the initial maintenance, I replaced them with NAPA lifetime axles. They served me well enough, but they were clearly worn out as I was getting a worsening clicking and clunking that was dependent on wheel speed and turn in angle that could not be duplicated weight off wheels. Boots were worn, but intact.
Upon removal, the DS inner joint was clearly "clunky" and was the source of all the noise In was experiencing. I'll probably turn them in for a fresh set of axles and keep those around as a spare.
Also, I took this time to remove my Toytec diff drop. I measured the angles using my trusty harbor freight clinometer on the drive shaft and axles at ride height and the differences were negligible.
Axles: 0.2deg
Shaft: 0.1-0.2deg
I don't think it's my imagination, but I swear I feel less vibrations thru the DS floor after I removed the diff drop.
One of these days, I'll get around to rebooting a pair of OEM axles sitting on my shelf I picked up at a PnP.
While I had my front suspension apart, took this time to do a detailed inspection on all modified components.
Still on the original uniballs and bushings in the Total Chaos UCAs. 130k miles on them. Bushings greased regularly every 25k or as needed. Kept the uniballs clean using a pressure washer after every winter season or off-road trip. No squeak or indications of play.
The Solo MS lower uniballs have 45k on them. Also pressure washed after every winter or off-road trip. No squeaks or indications of play. The powder coat is also holding up well.
I had to re-tighten the bolt since I could feel it turning ever so slightly. 1/16th of a turn using a 24" breaker bar did the trick. Probably should keep an eye on that.
The Solo MS outer tierod heim is showing signs if wear. Probably need to replace that.
The plastic sleeve on the front crown SS lines with 62k on them are showing signs of cracking. Multiple hits of the banjo bolt on the Fox coilovers are rounding out the bolt. Probably need to replace that and install the new seat for the coilovers.
62k on my TR4/GX470 brake setup. Despite the thinner mounting flange, I did not see any signs of cracking or fatigue in the flange. Pads are also wearing out evenly.
Finally got around to installing my CVJ remanned axles with high angle boots.
When I purchased the car 7 years ago, it came with non-OEM CV axles with torn boots. As part of the initial maintenance, I replaced them with NAPA lifetime axles. They served me well enough, but they were clearly worn out as I was getting a worsening clicking and clunking that was dependent on wheel speed and turn in angle that could not be duplicated weight off wheels. Boots were worn, but intact.
Upon removal, the DS inner joint was clearly "clunky" and was the source of all the noise In was experiencing. I'll probably turn them in for a fresh set of axles and keep those around as a spare.
Also, I took this time to remove my Toytec diff drop. I measured the angles using my trusty harbor freight clinometer on the drive shaft and axles at ride height and the differences were negligible.
Axles: 0.2deg
Shaft: 0.1-0.2deg
I don't think it's my imagination, but I swear I feel less vibrations thru the DS floor after I removed the diff drop.
One of these days, I'll get around to rebooting a pair of OEM axles sitting on my shelf I picked up at a PnP.
While I had my front suspension apart, took this time to do a detailed inspection on all modified components.
Still on the original uniballs and bushings in the Total Chaos UCAs. 130k miles on them. Bushings greased regularly every 25k or as needed. Kept the uniballs clean using a pressure washer after every winter season or off-road trip. No squeak or indications of play.
The Solo MS lower uniballs have 45k on them. Also pressure washed after every winter or off-road trip. No squeaks or indications of play. The powder coat is also holding up well.
I had to re-tighten the bolt since I could feel it turning ever so slightly. 1/16th of a turn using a 24" breaker bar did the trick. Probably should keep an eye on that.
The Solo MS outer tierod heim is showing signs if wear. Probably need to replace that.
The plastic sleeve on the front crown SS lines with 62k on them are showing signs of cracking. Multiple hits of the banjo bolt on the Fox coilovers are rounding out the bolt. Probably need to replace that and install the new seat for the coilovers.
62k on my TR4/GX470 brake setup. Despite the thinner mounting flange, I did not see any signs of cracking or fatigue in the flange. Pads are also wearing out evenly.
Last edited: