So I got the truck out today, cruising at 55mph, with factory 4.30gears, stock 33" tires, RPM's are right about 1650rpm just like the Spicer calculator said. Engine seemed happy.
To test what 55mph would be like with 37"s, I slowed the RPM's down to 1450rpm (this was about 49mph with my stock 33"s). Engine didn't seem to be lugging at all, I felt like I was going pretty slow though (well I was--49mph). I rolled into the throttle at 1450rpm's and the truck accelerated without issue. Deeper into the throttle and then trans downshifted and the truck really took off.
Trying to imagine driving at 1450rpms with 37"s in a 55mph zone, it'd be ok. Hit a hill, then the trans may shift down for that hill; no big deal in my mind.
Going 65mph on 37"s with 4.30 R&P, engine would be at 1700rpms which is perhaps a sort of sweet spot for the engine.
All in all, at this time I don't see an issue with 37s, my 4.30gears, RPM's being too low or too high when cruising, nor issues with MPG's or lack of power.
In other project news, I taped out the service body dimensions on the garage floor. Started playing with layout.
Off to pay Hwy Products a visit next week.
Worked further on the build list, in order of priority. Thinking I'll move the Carli susp up, after I confirm F&R axle weight numbers with Dan at Carli. With a 3mo wait until the service body is complete, then another 3mo wait until the topper, and the stock F350 susp is pretty stiff (certainly now yes without anything on the rear end, but still, I won't be putting anything close to the 4860lbs payload on the rear), probably no reason to wait a year for better susp. I'll still keep the stock 18s and 33" Goodyear A/T's on, run them down, then upgrade to my 17" MR701's and 37" General Grabber X3's.
PS--updated the name of this thread.