Good (bad) stuff for everyone in the sport to see. I think it's important to see these incidents and I thank you for sharing it in detail with the community. My takeaways from the long format video.....
The soft shackle break was more typical than thought. In testing, pretty much every soft shackle will fail in the noose 'similar' to this but I did notice a few things that are worth mentioning. 1.There is a bit more 'tail' past the noose which is a bit of an anomaly. This could be a situation where one of the legs was cut and caused the noose to come undone and pull through itself. 2. There was a lot of compacting of the fibers under the top knot, and I can't tell if the soft shackle 'tails' where turned back and buried in the legs. There is a measurable increase in strength on units where the noose is going around 4 diameters of rope vs only 2 diameters of rope. 3. I don't like soft shackles with single buried legs. I notice they have a tendency not evenly load both legs if everything isn't been milked into place. This can lead to a situation where one leg is taking most of the load. You also can't easily inspect the 'inner' leg for wear and the 'outer' leg takes most of the abuse.
I like using soft shackles, and continue to build my vehicles to directly support them, but if you have a hard shackle tab style mount, just use a hard shackle. This means no keeping the hard shackles on the mount full time so they can't be opened by hand or keeping a tool handy to be able to undo them if they are kept tight. ( note: if you keep them on the bumper full time, eventually they will corrode shut if they don't get used regularly ). Just try to eliminate as many 'extra' connection points as you can even if it is slightly less convenient.
Rope size and Impulse loading. Honestly, while the speed of the towing vehicle was definitely above what manufacturers would recommend for a safe kinetic recovery ( 5mph ), it didn't look crazy fast. I tried to do some estimating of the speed from the drone video and how far/fast the vehicle was moving. I came up with something about 10-12mph? Anyone else try anything similar? I think it's worth the time to fire up a GPS or digital speedo on your vehicle and just pace off what 5mph feels like ( only a fast walk! ) vs say 10mph ( a decent run? ) just to remind yourself how easy it can be to have a vehicle going that fast during a recovery if you're getting sporty with it.
I do think the 1" rope was going to make everything feel much stiffer, but there is going to be a balance there for overall strength vs the 'feel' of the rope. I agree that at 7/8 rope would feel 'better', but it will narrow up the safety margin a bit also. I do think having the rope fail is better than having an anchor fail. It would be interesting to do some testing on rope size vs what the load was on the anchor with the same vehicle speed. I think the softer 'impulse' of the smaller ropes will have a noticeably less peak load on the anchor even with the same input energy.
Overall, this is a good reminder that we should probably be looking at using BOTH recovery points whenever possible when doing a kinetic recovery. I'd also lean towards using an independent leg bridle system vs an equalizing bridle. Most kinetic recoveries are going to be in a relatively straight line ahead of the vehicle, and I am more interested in making the bridle system redundant vs trying to spread the load out perfectly evenly over multiple recovery points. In this case, it would have been nice to have the 2nd leg of an independent bridle be able to help 'catch' things when one of the attachment points failed. Note: Using a bridle does not 'half' the load on the anchors generally speaking. Even with a longer bridle there is going to be an additive inward side load on the recovery point. The shorter the bridle, the worse it gets.
Enough for now.