Wow, you've definitely learned some lessons I'm sure. My one (and only) truck camper experience wasn't the best and has left a bad taste for 'traditionally constructed' rv's.
For the rear panel question... I guess I saw somewhere that after you lift the top there are 2 gas strut assisted panels that hinge up. One of those is at the rear and covers the 'standing' area and the other is what makes up the bed towards the front. I was just wondering how that works since I can't seem to find any pictures online.
How well does it seal up around the tailgate and bed rails? Did you do anything to seal up the tailgate to the bed (like at the bottom)?
How thick are the composite walls?
After the top lid is up there is only one panel (the bed) that lifts up. Once the bed is lifted you can stand in the full length of the bed. When lowered there is still room to stand up and move around.
The rear door seals well to the top of the tailgate as well as the sides. I am having an issue with dust coming in from the sides and bottom of the tailgate. A friend of mine added a bulb type seal around the sides of the tailgate which helped with the dust problem. I will do the same.
The honeycomb walls are either 5/8th's or 3/4, maybe half inch. I will try to get the exact dimension today. I am getting ready to drill a holes for a solar panel install.
To confirm for you Jim, we use a 3/4" honeycomb composite in the construction of the walls, ceiling and for the bed platform. Super nice video by the way! Do you mind if we share it? Mario
If you're putting L track on the roof, mount centerline of track at 1.5" from outer edges of roof line with 1/4" - 20 rivnuts into the aluminum box beam. The material is .090 thick. If you wish to mount L track anywhere else on the roof, same applies but be careful to not drill all the way through the honeycomb. Be sure to seal your holes with a non-acetic sealant like a type-II silicone or sikaflex 227. Long bed version will be coming...Thanks for chiming in Mario. So if a strip of L-track or brackets for a solar panel were to be installed, would you use a rivnut to the layer of aluminum or do you typically use a through bolt (or something else)?
Still waiting to see what you come up with on a long bed version.
Did you purchase through one of our dealers or direct from us at AT? Either way, we will help you resolve any hatch leaking issues. My first suggestion is that if you have a gap in the bulb seal at the bottom of the hatch, remove the bulb seal and re-insert it to move the gap to the top. This should eliminate any pass through. If this does not work or you need any other assistance, please do not hesitate to contact us at info@atoverland.com and we'll work through this with you to resolve.We just got our Summit and overall are very impressed. Ours is on a Ram 2500 (like AT's) and have only two things that we noticed that needed attention. First, the Tern Overland door leaks a lot. We washed the truck once and the bed had lots of water inside and the carpet below the door was soaked. The issue we found to be that on level ground, the water falling down the sides of the camper walls would fill up the door's bottom ledge and then spill over through the bulb seal. I tried to take a photo and will attempt to illustrate this for you. I have tries different types of sealant to remedy this, but I have not washed the truck since or has it seen any rain. Not sure if the issue lies with the angled walls and the door not being compatible or maybe some seal did not get installed? I will update this thread with the results of my "repair" after this weekend's trip to Forks. The other issue I have, and it is probably just my issue, but the Ram's tailgate has a lip at the rear edge of the tailgate that the bulb seal has to squish over each time the rear lift door is opened or closed. We have opened the rear lift door around twenty times so far and the bulb is starting to show signs of wear/ lifted adhesive. I believe that one of two fixes will solve this, and I will be trying one or both soon. The first, is a tailgate cap that I found from a major canopy mfgr. that adheres to the ram tailgate top, providing a flat edge at the rear and a lip towards the front which should help. I have also been thinking about making an aluminum "flap/rain deflector" that could be attached to the lift door that would cover the curved edge of the Ram's tailgate when closed, sort of like on the Leer toppers. In some of the pics, the bulb seal is removed, as we were trying to figure out where the water was entering through, and also to show the inner edge being lower (at least it appears to be since the water flows over the inside edge first) than the outside edge.
We just got our Summit and overall are very impressed. Ours is on a Ram 2500 (like AT's) and have only two things that we noticed that needed attention. First, the Tern Overland door leaks a lot. We washed the truck once and the bed had lots of water inside and the carpet below the door was soaked. The issue we found to be that on level ground, the water falling down the sides of the camper walls would fill up the door's bottom ledge and then spill over through the bulb seal. I tried to take a photo and will attempt to illustrate this for you. I have tries different types of sealant to remedy this, but I have not washed the truck since or has it seen any rain. Not sure if the issue lies with the angled walls and the door not being compatible or maybe some seal did not get installed? I will update this thread with the results of my "repair" after this weekend's trip to Forks. The other issue I have, and it is probably just my issue, but the Ram's tailgate has a lip at the rear edge of the tailgate that the bulb seal has to squish over each time the rear lift door is opened or closed. We have opened the rear lift door around twenty times so far and the bulb is starting to show signs of wear/ lifted adhesive. I believe that one of two fixes will solve this, and I will be trying one or both soon. The first, is a tailgate cap that I found from a major canopy mfgr. that adheres to the ram tailgate top, providing a flat edge at the rear and a lip towards the front which should help. I have also been thinking about making an aluminum "flap/rain deflector" that could be attached to the lift door that would cover the curved edge of the Ram's tailgate when closed, sort of like on the Leer toppers. In some of the pics, the bulb seal is removed, as we were trying to figure out where the water was entering through, and also to show the inner edge being lower (at least it appears to be since the water flows over the inside edge first) than the outside edge.
If you're putting L track on the roof, mount centerline of track at 1.5" from outer edges of roof line with 1/4" - 20 rivnuts into the aluminum box beam. The material is .090 thick. If you wish to mount L track anywhere else on the roof, same applies but be careful to not drill all the way through the honeycomb. Be sure to seal your holes with a non-acetic sealant like a type-II silicone or sikaflex 227. Long bed version will be coming...
You could attach to inside on the upper box beam. If you want to attach to the inside of the wall, we advise bonding in place with UHB tape in addition to rivnuts as our honeycomb composite on the inside has a FRP surface. The two loops are Petzl climbing anchors that give you a place to hang a trash bag, hammock or whatever you choose. The Summit and Habitat share the same lower section. When used for the Habitat, those are the locations of the gas struts and support rods.The roof would be one place if I didn't get load bars already installed. Another would be inside along the top and bottom of the side walls to attach backpacks, gear organizers, and gear nets.
BTW, what are the 2 stainless looking loop tabs on the outside walls towards the rear used for?