Bear, My 200 Series Newbie Build

aausmana

Adventurer
Have a safe drive and where are the DAMN photos :) hahaha

Thanks! Sorry has been a busy weekend :) I will definitely get more pics up this week and a report on how she is doing. The drive home went well and nothing out of the ordinary was noticed. Bear drives like a dream. I can't wait to get her out on the trail!
 

Box Rocket

Well-known member
Thanks, Adam. Hey are you working on that shipment of the Gran Sabana's ruggedized? I wanted to see if you knew when they are expected to land at the port?

Sorry for the late reply. Yes I'm involved with the pre-orders for the GS Ruggedized. latest ETA is sometime between now and 4/5 for delivery to us.
 

aausmana

Adventurer
Assembly

Here are a couple of catch-up pics just prior to powder coat.

You can see Sam welding up the aluminum tool box here:

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The fuel transfer tank is fitted, installed and the rear bumper fitted to ensure a clean fitment:

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aausmana

Adventurer
Assembly

Well, it has been a while - with a long week of business travel leading up to a long weekend of driving home I was knocked out. I spent the last few days catching up and am now finally able to post up some pictures of where she stands today. I will do this across a few different posts starting with my arrival at CBI this past Friday. I watched the truck come together before my eyes. I lent a hand wherever I could. The end result...amazing. I could not be happier with the way this project turned out. The crew at CBI: Steve, Sam, Keegan, and Nathan are simply class acts! Their work will speak for itself as you view Bear come to life. So sit back, grab a snickers, popcorn, or some carrots, and enjoy. I am happy to meet anyone in the Bay Area who would like to take a look up close at my rig...just shoot me a PM :safari-rig:

I walk in and see her for the first time in 4 weeks. It feels like it has been ages. I get goosebumps. Now keep in mind that I was able to get a sneak peak of all the other components powder coated and ready to mount so the excitement just kept building and building.

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Transfer tank strap bolted and tight, the thing will not budge.
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Awesome sliders. Some do not like the tubing, I love it..and the kick-out. Will it be a pain in the *** some times, sure, but they will sure as hell protect me when I need it most.
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Exhaust re-routed and heat protected so no wires will be exposed to immense heat.
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First look at the front skid.
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aausmana

Adventurer
Look at this work of art! Truly amazing, Steve.
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Getting ready to mount the front bumper.
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Transfer fuel tank getting plumbed.
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aausmana

Adventurer
Transfer Fuel tank skid.
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Rear bumper with lights mounted.
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Steve working on getting the rear bumper up, Keegan working on the momentary fuel switch and the camp light switch wiring.
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aausmana

Adventurer
More work on the rear.

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Getting closer.

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Sam working on fitting the tool box to the passenger swing-away. Sam put weather seal and a 3 way bolt lock on this box. Stoudt, water tight, and secure!

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aausmana

Adventurer
From there we started mounting the front. It took three of us to align the mounting and gold it up while 2 bolts were attached through the bottom. The front then went on easily and then time for wiring the winch up.

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About to put the winch line on the hyster for as much tension as we could get.

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I am still AMAZED at how tight the lines of the front bumper are. The amount of clearance and approach gained is massive.
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