Ok, so like most of my projects this one has gotten a little out of hand. My original plan to use plywood floor
and wheel wells was a frustrating concept. Once I got it all together and sealed it was so warped that I didn't want to risk cutting and attaching the side walls to it only to have it buckle the panels once it was bolted back onto the new square frame. Soooo....Change of plan: I made a steel inner skeleton of 1X1X.065 that utilized some of the existing structure, adding some weight but a lot of strength as well. The bottom portion of the plywood will still be used, it just attaches separately from the inner structure now. So here's a few pics of the modified original plan....
The new skeleton sitting on the frame with the cut down floor inside its edge.
A side panel cut out for new wheel opening.
Panels temporarily installed to test fit,
Testing the fit of the top.
Priming/painting stuff.
Axle and some frame work (welding in inner fender panels).
Starting to stress, but still shooting for the Yellowstone departure on time and intact. Less than two weeks left now.:Wow1: Hoping for final assembly/detail work next weekend...otherwise.:camping: