Metcalf
Expedition Leader
The Ford sounds very much like my truck: 400m, t18 granny transmission, np205, Dana 44 front and 9" rear. I have the stock 3.50 gears, which actually work pretty well for east coast fire road/highway travel.
I was recently reviewing your "do-it-all dodge" thread in the hopes of replicating your fender mod on the old ford. I would love to be able to fit 37's with no lift and no rubbing. It currently rubs on 33's!
I built Travis a 'bendy-stick' so he could fold an edge back under on the cut fender. That works pretty well if you want a really large opening. On the ford, I don't think sectioning the fender front to back would be enough to clear the tire, the ford front suspension moves around enough you need to raise the front fender edge also.
The easy option for a dent side ford is probably just to get Autofab front glass fenders.
https://autofab.com/c-335630-fiberglass-body-parts-1965-1979-ford-truck-fiberglass-body-parts.html
On the dent-side ford, eventually the front cab body mount gets in the way. You can shim the front axle forward a wee bit at the radius arm to help with that.
Gearing. Yup, stock gearing is ok. Without an overdrive I think 4.56 or 4.88 would be better if you want to drive it on the highway, but to make them work well in more technical stuff they really do need additional low range gearing. A crawler box would be nice so you don't lose the middle range, but deeper gearing in the t-case would be fine too.
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