I had two issues with mine when I went with JW Speaker (which you can get for around $500 per pair on Amazon right now - great deal). The first was the pair of harnesses that came with mine were crap and one completely failed within about 2 months. They were Headlight Revolution and were apparently accidentally included with my order because I definitely didn't pay for them. I used them because they were free, but as soon as one burned out I bought a set of the Truck Lite harnesses from the local 4wheelparts late on a Saturday which have worked flawlessly.
The second issue I had which is probably the most important thing to change when switching to LED headlights is the aiming them correctly after getting the new ones put in. I don't mean just the factory way of adjusting up and down, but going through the process to remove the blank stud and replacing it with the euro style adjustment screw to aim them side to side. I thought my headlights were just "ok" and one seemed to be brighter than the other, but when I spent the time to dial them in right with the horizontal and vertical adjustment I finally have that "WOW" feeling about their performance. I did a short write up in my build thread in post 16 here http://www.expeditionportal.com/for...Big-O-JKUR-build-thread?highlight=big+speaker and you can find another one out there somewhere if you google the part number. Hopefully making sure the harnesses are good and the headlights are aimed right should make you happy with them.
It's the Anti-Flicker module most likely, I've been through a couple of them. Contact Truck-lite and they will get you a new one, their customer service is pretty stellar actually. The last one I received had much better plugs.
Thanks for the idea! Yeah I think I need to aim them up. As you can see in the picture, one is just dimmer. I'll check the harnesses if I ever get a second. Since I did it first, I might not have secured the PS anti-flicker module as well as the DS one.
That's what I suspected too. We'll see what they say.
I originally had the headlights set as my DRLs. But I figured that the half voltage might mess up the anti-flicker modules. So I switched the DRLs to the foglights for now.
Thanks for the idea! Yeah I think I need to aim them up. As you can see in the picture, one is just dimmer. I'll check the harnesses if I ever get a second. Since I did it first, I might not have secured the PS anti-flicker module as well as the DS one.
For worry free, just cut both connectors and solder for connection. Keep your plug incease you want to return to stock.
Its not a defective unit. I have been through the same issue on both my lights. you move around the harness and they come back on. I ziptied them together and everything. CUtting a plug off a headlight harness is Not a big deal, if you need to go back just solder it back on. No big deal. I have no issues with mine anymore since that. My anti flicker works fine, no lights cutting out etc.
Tell that to the dealer when you try to warranty something on the electrical system. Your method is a jury rig at best. The anti-flicker module has been known to fail for reasons other than the connection.
I suspect the connection is fine. Yeah I'm worried enough that the dual battery system would totally void the electrical system warranty. The terrible dealer I went to on Tuesday started to try to use the spacer lift and airlift airbag springs as an excuse for why the couldn't find the source of a grinding sound. I think they'll use any excuse they can get their hands on.
Tell that to the dealer when you try to warranty something on the electrical system. Your method is a jury rig at best. The anti-flicker module has been known to fail for reasons other than the connection.
Good points dstock. :beer:
You have a very valid point with the warranty issue, and that it is not always a loose connection.
Wiggling the connector would tell if it's a connection issue.
In your scenario you would simply unplug the harness and put the stock lights back in then go to the dealer.
In Kojack and my scenario we would need to buy the tabs cut the leads (again), crimp on the pins and install in the original connectors. Then we'd need to hope the dealer tech isn't savvy enough to realize the harness is slightly shorter than original.
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I'm pretty competent in this area and have all the tools. "If" was going to change from stock lighting the H13 connectors would be removed, because it's just too easy for me not to do this. However, if I didn't have the tools and experience, I may look at this a bit differently.