Burley_Industries prototype expedition trailer

colorado matt

Adventurer
I like the supports and how they are stored ... somewhere outside might be better but with RTT that will also hold bedding I have a hard time thinking how I would fill a box that big that having them inside would be a problem .... tailgate looks cleaner but I liked the old latches better ..... not sure I understand the comment about welds being overkill ..but I am an idiot ... I like them ..... if I follow your lead and do a similar rack I think I will make it tall enough to fit the spare under and leave room for a box ... maybe .... it seems that you need it for gear (as would be my trailer) it is great as is .... looking ahead at batteries and pumps and water and slide out kitchens for me is most likely a pipe dream ... would I love it ..yes ... but what I really need is something to hold the tent and pack all my crap in .... I had always thought you were going to do tire fenders and "fenders" was just a term you threw out for your tables because of location ... look forward to the beginning of the week hoping you have done something over the weekend .... its all just great ... thanks for posting and all the pics and process.... Matt
 

biff

Observer
Trailer looks good. However since you plan on selling it here's my opinion.

Not diggin the fenders. No protection for rocks breaking your back window. If it's used for a cook surface I would skip cooking drunk food, i.e. fried foods. Gonna make a mess on the side. I would not want to be behind it on a paved road or especially a gravel.

The stitch welds on the skin are over kill. I would have just left stitch welds on the inside or used angle iron with hardware and used seam sealer. The spare tire is a waste of space on the tongue which the area could be used for storage to distribute tongue weight or used for a big cooler.

The jack storage on the inside is wasting usable space for certain sized totes, ect. You own a jeep so you should know this.

Front tongue jack look like it has to be removed, unless it's stored facing foward at 90*. So unless it stored facing foward it had to be installed before every time you have to un hitch or hitch up.

Tailgate has to be heavy especially skinned with steel and that bracing. Dropping down 180* is gonna be heavy. You probably better off with a swing out tailgate that could have a table intergrated in and maybe storing the spare tire on that and freeing up the tongue storage.

I would skip running off the shelf trailer leaf springs and run something else. Although keep the leaf spring set up since it's user friendly and very durable.


The list can go one. I'm only giving my opinion since you plan on selling them.
^this... all of this.
 

Burley

Adventurer
I like the supports and how they are stored ... somewhere outside might be better but with RTT that will also hold bedding I have a hard time thinking how I would fill a box that big that having them inside would be a problem .... tailgate looks cleaner but I liked the old latches better ..... not sure I understand the comment about welds being overkill ..but I am an idiot ... I like them ..... if I follow your lead and do a similar rack I think I will make it tall enough to fit the spare under and leave room for a box ... maybe .... it seems that you need it for gear (as would be my trailer) it is great as is .... looking ahead at batteries and pumps and water and slide out kitchens for me is most likely a pipe dream ... would I love it ..yes ... but what I really need is something to hold the tent and pack all my crap in .... I had always thought you were going to do tire fenders and "fenders" was just a term you threw out for your tables because of location ... look forward to the beginning of the week hoping you have done something over the weekend .... its all just great ... thanks for posting and all the pics and process.... Matt

I thought real hard about mounting the rear support jacks on the outside but two major issues I found with that. One is, the jacks are large and require a lot of real estate. There wasn't an obvious good place to mount them. In reality the jacks should be stored where they can be extended against a wall or brace or something to keep them from rattling. The second and probably more important issue is security. When headed out on a trip, I almost always stop a large grocery store and grab last min items or food or whatever. I felt like if both jacks where so obviously in plain sight and so easily removed, they might just 'disappear' by time I got back out the the rig. In the end, any trailers I build will be totally customizable and up to whoever is footing the bill! :)

The spare on the lid is a good solution. The only problem may be the extra weight when trying to open it and keep it open.

As far as fenders go, just adding a pre-made fender would be the easiest. I just think It would look goofy to have basically two fenders on the trailer only maybe two inches apart from each other. Seems like a great place for mud to get stuck and rust to start. I want to tie in the fender to what I have now. I'm hoping to get start on them here in the next couple days.



Cheers to everyone for their comments and critics, and glad for the most part people like the build.
Jake
 

Rwhat

Observer
Sooo, as of addressing the point of the fenders that has been brought up before.... With the trailer being the height it is. How are you planning to reach the stuff stored inside the trailer besides being a contortionist to reach for your stuff from the tailgate. Nothing set up to stand on besides the fenders/table.

Also 1000lbs is not particularly considered light for a expo trailer unloaded.

How do you plan on removing the tailgate and lid if need be for paint, rework, ect ? Noticed you welded the BBQ hinges in without provisions to be removed from what it's attached to. Although living in Idaho you didn't opt for the ones with zirk fitting so you can grease them.

A provision for a flush mount unobtrusive water tank should have been on the pen and paper at the start.

Where do you plan on installing and housing the possible electronics and battery where it's accessible and out of sight?

I think if you don't like the criticism, you should not from the beginning of your build boast about selling them. There is a lot of good ideas here from members and manufactures who took the time and criticism/input to build theirs.

Anyone can weld a box on wheels up. It's how you execute it if you plan on selling it.
 
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Burley

Adventurer
I think if you don't like the criticism, you should not from the beginning of your build boast about selling them. There is a lot of good ideas here from members and manufactures who took the time and criticism/input to build theirs.

Anyone can weld a box on wheels up. It's how you execute it if you plan on selling it.

I'm not quit sure where you're coming from with this. Was it the "cheers for the comments and critics" comment I made. I don't know about you, but where I come from cheers is similar to a 'thanks' or 'here's to you' sort of thing. Maybe Cheers means something different where you're from. Maybe cheers means 'up yours' in your neck of the woods. I don't know. I do Know I have this build thread going on three separate website forums. I've been getting lots of comments and critics all of which I take into consideration and quit a few I've even adopted into the build. I work 50+ hours a week and am just simply building this trailer in my spare time with hopes that maybe someone else might be interested in one of there own as well. I'm sorry I don't always have time to reply to every single comment left on the thread but I do read them all and take them all seriously. I try to give my reasoning on why I went the ways I did with the build and not just shoot down ideas but also not blindly take every bit of advise that comes my way.

On to your questions about the build:

As far as height goes, I agree, the trailer walls are probably to tall. I'm 6'3" and it isn't a problem for me but I could defiantly see it being an issue in the future for a shorter person.

1,000 lbs is not light I agree. With that weight hopefully comes durability on gnarly trails and longevity of the trailer. I could build the trailer out of aluminium but that would probably have doubled the build cost. I could have gone with lighter material but I felt that would have been a compromise on the long term durability of the trailer. I hope to take this trailer on overlanding trips as well as on more rock crawling type trails.

The revised version of the tailgate has the zert fittings in the hinges and the 'BBQ' hinges are welded in the same direction so it can be removed.
The lid can not be removed. I don't think it will be an issue while painting and neither does the painter I'm talking with to paint it. When I sourced the larger hinges for the lid they didn't carry a version with zert fittings at the time. Since then I, and I think because I talked to them about it, they have started carrying the greaseable version in that size. As far as it being non-removable that wasn't my first choice for for the design. I just didn't feel comfortable that the lid wouldn't just 'fall off' if you wanted to open it on an incline. The latches would keep it when closed but if you were on a hill and just needed to get into it I would worry about the barrel hinges just sliding apart from each other and the lid just falling off. Non-removable was the way I decided to eliminate the potential for this happening.

The trailer will have very simple electrics. Mainly just a 12V battery to run a water pump and a few 12V outlets for phone charging or lights in the tent maybe. I plan to have the battery, water tank and pump sit in the first 12" or so of the box. I may build a bolt in platform later for them to sit on that way things could be stored under them and less space is wasted. As far as 'flush mount unobtrusive water tank' goes I assume you are referring to the spigot? I looked a little into the RV style Chinese made plastic insert ones. None seemed to really fit the bill. I'm sorry you don't like the spigot idea, but I like the idea of just flipping a switch for a pump and just turning a valve to get fresh water. A rock would really have to be protruding to knock it off but I suppose it is possible.

Cheers & thanks for the comments and critics
Jake
 

Rwhat

Observer
I'm not quit sure where you're coming from with this. Was it the "cheers for the comments and critics" comment I made. I don't know about you, but where I come from cheers is similar to a 'thanks' or 'here's to you' sort of thing. Maybe Cheers means something different where you're from. Maybe cheers means 'up yours' in your neck of the woods. I don't know. I do Know I have this build thread going on three separate website forums. I've been getting lots of comments and critics all of which I take into consideration and quit a few I've even adopted into the build. I work 50+ hours a week and am just simply building this trailer in my spare time with hopes that maybe someone else might be interested in one of there own as well. I'm sorry I don't always have time to reply to every single comment left on the thread but I do read them all and take them all seriously. I try to give my reasoning on why I went the ways I did with the build and not just shoot down ideas but also not blindly take every bit of advise that comes my way.

On to your questions about the build:

As far as height goes, I agree, the trailer walls are probably to tall. I'm 6'3" and it isn't a problem for me but I could defiantly see it being an issue in the future for a shorter person.

1,000 lbs is not light I agree. With that weight hopefully comes durability on gnarly trails and longevity of the trailer. I could build the trailer out of aluminium but that would probably have doubled the build cost. I could have gone with lighter material but I felt that would have been a compromise on the long term durability of the trailer. I hope to take this trailer on overlanding trips as well as on more rock crawling type trails.

The revised version of the tailgate has the zert fittings in the hinges and the 'BBQ' hinges are welded in the same direction so it can be removed.
The lid can not be removed. I don't think it will be an issue while painting and neither does the painter I'm talking with to paint it. When I sourced the larger hinges for the lid they didn't carry a version with zert fittings at the time. Since then I, and I think because I talked to them about it, they have started carrying the greaseable version in that size. As far as it being non-removable that wasn't my first choice for for the design. I just didn't feel comfortable that the lid wouldn't just 'fall off' if you wanted to open it on an incline. The latches would keep it when closed but if you were on a hill and just needed to get into it I would worry about the barrel hinges just sliding apart from each other and the lid just falling off. Non-removable was the way I decided to eliminate the potential for this happening.

The trailer will have very simple electrics. Mainly just a 12V battery to run a water pump and a few 12V outlets for phone charging or lights in the tent maybe. I plan to have the battery, water tank and pump sit in the first 12" or so of the box. I may build a bolt in platform later for them to sit on that way things could be stored under them and less space is wasted. As far as 'flush mount unobtrusive water tank' goes I assume you are referring to the spigot? I looked a little into the RV style Chinese made plastic insert ones. None seemed to really fit the bill. I'm sorry you don't like the spigot idea, but I like the idea of just flipping a switch for a pump and just turning a valve to get fresh water. A rock would really have to be protruding to knock it off but I suppose it is possible.

Cheers & thanks for the comments and critics
Jake


Ok, thanks for the reply. In my opinion the term "cheers" is reserved for the British, Australians, sometimes South Africans, hipster, neck beards and mechanical/ electrical engineers. I noticed your build on the other forums, however only comment on it here.

I personally think your build is good, the fab work is good also. I just think putting a a drawing on paper is a lot different then building it. However there is a lot of exceptions to that for members who built trailers here. Especially Titanpat.

If you plan on selling them, build something modular, that you can build on. You backed yourself into a corner with your lower main frame and tongue. For example, start with your frame and skip all the junk at the tongue. Waste of tube and weight. It's tied correctly in. However it could be lighter and just as strong. Plus it would leave you with options for a water tank (Usually 16" wide and 8" tall. Length depends on capacity) if you re did the cross members and see next paragraph below.

A gusset, fish plate would go well on this build also. I also think that on some builds 15' of 3/16-1/4" of 2x2 running the length of the frame just to tie the receiver or a rear recovery point is over kill. Although it makes a great place to run your wires through.

I don't think the side wall are too tall. However adding step plates or kick outs intergrated to the redesigned fenders would help accessing the stuff stored inside unless you plan a full pull out drawer system.

As far as weight goes, I would not pull a half ton unloaded trailer on "gnarley trail"

You could cut weight on the lid. No need for 16 gauge steel sheeting and the extra square tubing to fit a RTT on. That's extra weight and makes it more top heavy. Skinning it with aluminum would have been a better choice. Better off storing heavy stuff low the trailer. It will not allow space to store more stuff on top, unless you want it more top heavy. Kind of a waste to design the lid cage around a Hight lift jack with "DOM" mounts.

You can also skip all the metal crossmembers, ect on the 16 gauge skinned walls. It's not going to a demolition derby and seems to have no function except extra weight and "strength". The sheet is already stitch welded like crazy on. It's good enough. The only use for those would be to add tie down point. However some in the floor would work also.

As far as the choice of SPOA and SPUA, why did you choose to go spring over axle? More height? It's definatly not for fender clearance, but I guess for the "gnarly trails" you want as much height as you can get off the 3500 springs? Better to keep it lower CG especially with a RTT and firewood stored on top.

As far as hinges go, you can buy stainless no hole hinges and drill them out and use your nutserts to install them. Better option for those guys who might want to remove a 100lb lid to move a fridge or washing machine. That is once you give you customer their choice of tailgate. BBQ hinges are nice though, on a BBQ. Although they do sell up to 7" ones with zirks on EBay for a fair price.

Also, you can purchase custom axles for very good price and free shipping from ABC trailer supply. They even do 6x5.5 pattern. Ask for Bob. Production this time of year can take a bit longer since the demand from builders is getting up with the warmer weather. Although you should know that, right? Working at trailer company's and all.

Also, you can find some wide jeep style fenders without spending more then $100. Might take a bit of fab work, nothing Burley fabrication can't handle though.

Also just noticed, did you skin both sides of the tailgate with 16 gauge? If so how do you plan on keeping the inside that the 2 pieces of skin and everything that's sandwiched in between from rusting since it cannot be painted?

Peace out.
 
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Rwhat

Observer
Still Unanswered legitimate questions.......

You make not like how I ask them, but I'm sure people want to know before they drop $$$ on one.
 

colorado matt

Adventurer
Still Unanswered legitimate questions.......

You make not like how I ask them, but I'm sure people want to know before they drop $$$ on one.
its great that you are here to protect all those future customers ... while questions and criticism may have been welcomed I for one am so glad that someone building their first trailer posts up the thought process and build .... and he admitted to using a few of the recommendations ........... here is the only post I found about selling " I'm hoping to rack up enough interest to maybe make a few more to sell." ..not "boasting" to me ...and that is a far cry from ... here is what you get when I make yours .... just sayin .... seen very many threads de-railed with shoulda coulda woulda .... i seek out build threads of those that take the leap and go for it ... almost every one gets a "helper" .... i just want you to know i am enjoying watching it all come together and thanks for posting your build ... it helps idiots like me more than you know .... and speaking of idiot .... the locating pins on the springs all seem to be set up for spring under .... is it just a matter of popping out the pin and flipping it over ??? thanks... Matt
 

teotwaki

Excelsior!
I got the lower fenders made. They're nothing fancy but should help keep the tires from flinging up to much debris.


I think that the angle is about right but to me they look to be a little too close together, almost invoking more of a pyramid shape. Maybe sort of too close to the tire? Not a showstopper but might be in need of adjustment on future builds.
 

Rwhat

Observer
its great that you are here to protect all those future customers ... while questions and criticism may have been welcomed I for one am so glad that someone building their first trailer posts up the thought process and build .... and he admitted to using a few of the recommendations ........... here is the only post I found about selling " I'm hoping to rack up enough interest to maybe make a few more to sell." ..not "boasting" to me ...and that is a far cry from ... here is what you get when I make yours .... just sayin .... seen very many threads de-railed with shoulda coulda woulda .... i seek out build threads of those that take the leap and go for it ... almost every one gets a "helper" .... i just want you to know i am enjoying watching it all come together and thanks for posting your build ... it helps idiots like me more than you know .... and speaking of idiot .... the locating pins on the springs all seem to be set up for spring under .... is it just a matter of popping out the pin and flipping it over ??? thanks... Matt



Read through this thread....

http://forum.ih8mud.com/threads/bur...xpedition-trailer.904645/page-4#post-10244888

Also Matt im pretty sure he used a 3,500lb axle. You can take a pin out and flip it. Think about the camber.
Read through the thread and search "digital angle finder". Unless when it was narrowed he removed the camber.

Just re read. He cut the camber out. Not sure what the digital angle finder was for then. Just use some C channel to align it flat.

Hopefully you were not hired as his lawyer Matt. However you seem more like a groupie.
 
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