Winch
Long time no post! Rent has been taking a hit out of my play money as of late, but i've finally gotten around to a project that's been on my list for years. Winch on!
It all starts with the preparation for the ARB. I was always under the impression the endcap mod was somewhat unnecessary and simply a precaution. The 4Runner has longer frame rails than 01-04 tacomas and therefore uses a vertical bolt through the frame supplied by ARB. There is no nut on the end of the 4Runner frame. I figure if I'm going to add a winch, better do it right and go through the necessary precautions. This entails cutting off the thin plate at the end of the frame and welding on a thicker piece of steel with a corresponding nut on the backside.
When previously pulling on the upper hoops there was a fair amount of wiggle from the bumper. I just assumed this was normal and due to the large wing brackets supplied with the bumper. Turns out the vertical hole in the frame is actually larger than the bolt...meaning most of that wiggle was due to only being secured by the tow point bolts. Several small stress fractures developed at corner points in the brackets. Not a huge deal, I rewelded them up. After the endcap mod the difference is TREMENDOUS! The thing is rock solid, all 4Runner ARB users should do this ASAP.
As far as winch selection, I went back and forth between the Warn M8000, VR8000, and the Summit 9000 (Tmax EW-9000). Most of the debate revolved around place of origin, but for the amount of use it will be receiving and value I'm looking for the Summit won out. The quality seems fine from initial impressions, we'll see with more use if my instincts were correct.
Weight was a concern for me as well, I already smash into enough deep whoops as it is. A few more odd jobs permitted the purchase of synthetic rope before the winch install. I ended up going with 75' of Dominion Offroad's 3/8" synthetic line paired with a safety thimble. 50' of synthetic extension will be purchased from them at a later date. A sweet little safety thimble isolator was also added from Viking Offroad.
The install was fairly straightforward, only needing to run to the hardware store once to get longer bolts for the lower winch mount/roller fairlead mount.
All finished up:
Final weights:
ARB Tacoma bullbar + Hella 4000s: 98 lbs
Summit 9000 Winch w/Steel: 63 lbs
Summit 9000 Winch w/Rope: 49 lbs
Dominion Offroad 75' 3/8" Rope + Saftey thimble: 4.4 lbs
94' 21/64" Steel Cable: 18.4 lbs
Steel Roller Fairlead: 10 lbs
The license plate bracket is the only thing left on the list. The bracket supplied by ARB for the Tacoma bumper doesn't fit US plates (CA at least...), so I will weld some extensions on to the upper mount.
Looking forward to giving her a whirl on the trail!