DIY Lithium Packs, Proposal and Discussion

john61ct

Adventurer
Since when does that Chargery BMS not fall within that category?

There are literally hundreds of vendors, the key is figuring out which units have a chance at being reliable for over a year. . .

Very few LFP owners do any stuff at the DIY level like arduino. . .
 

hour

Observer
I think it could. I am just trying to balance my own time investment. Both in initial setup, and in the monitor/prove testing phase. As much as I would enjoy another project, I need to be realistic about my long term goals (and all the other things life throws my way).

I am not ordering parts right away. I need to get my 4wd conversion 90% finished before I jump down that rabbit hole. So it will be a few months.

Gotcha. If that route interests you I’m happy to send you my code. Just need one of the BMS units advertised as UART, a breadboard, and three male-to-female breadboard jumper wires for gnd/rx/tx. Copypasta a snippet and you’re good. Maybe 5 minutes of work from unboxing arduino to toggling a relay based on voltage, then expand to whatever. Happy to help you get set up with remote monitoring and data logging too. Makes the monitoring/proving phase a hell of a lot easier
 

luthj

Engineer In Residence
Thanks for the offer, I may still go that route, depending on what budget hits I take along the way.

I am assuming you are able to write commands to the BMS over UART/serial?
 

hour

Observer
Thanks for the offer, I may still go that route, depending on what budget hits I take along the way.

I am assuming you are able to write commands to the BMS over UART/serial?

yeah, you have to ask the bms for information (unlike Victron which just shouts in to the void 24-7). I haven’t dabbled with writing params and probably won’t. Do that on the bluetooth app then build additional layers of control on top of it. Doubt it’s hard to do

er edit... yes communication is bidirectional and has to be to query the bms for data, but I haven’t screwed around with changing params. Most I can do is turn charge/discharge on or off by code. Not change low cell disconnect, rebound times, etc
 

shade

Well-known member
Since when does that Chargery BMS not fall within that category?

There are literally hundreds of vendors, the key is figuring out which units have a chance at being reliable for over a year. . .

Very few LFP owners do any stuff at the DIY level like arduino. . .
I think he wants to be one of the few.

When it's time for me to install a more powerful bank of dilithium crystal batteries in my RetiredMobile, I'd like to do the same.
 

luthj

Engineer In Residence
I saw that, I do like the design aesthetics over some of the other options on the market.
 

luthj

Engineer In Residence
I just submitted an order for 8x 280AH EVE cells. I am guessing they must be surplus, as they were only 940$ shipped via ocean freight. I should have them in 30 days. Even if they are grade B cells they should work great for my application. I am still not sure on a BMS. I like the Orion Jr 2, and its programming software. The ability to use bluetooth and torque to view vital data is also nice. The datasheet shows an additional 1000 cycles can be attained with a "fixture". This appears to be a clamping/restraining plate which limits cell expansion during cycling. Makes sense as it reduces void formation and anode micro cracking.

1593610760684.png

I am still working on a mounting location. I think a sealed box mounted through the floor would work. With 0.5-1" of insulation the heating needs would be under 40W, which seems reasonable.

1593610733135.png
 

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I just submitted an order for 8x 380AH EVE cells. I am guessing they must be surplus, as they were only 940$ shipped via ocean freight. I should have them in 30 days. Even if they are grade B cells they should work great for my application. I am still not sure on a BMS. I like the Orion Jr 2, and its programming software. The ability to use bluetooth and torque to view vital data is also nice. The datasheet shows an additional 1000 cycles can be attained with a "fixture". This appears to be a clamping/restraining plate which limits cell expansion during cycling. Makes sense as it reduces void formation and anode micro cracking.

View attachment 595553

I am still working on a mounting location. I think a sealed box mounted through the floor would work. With 0.5-1" of insulation the heating needs would be under 40W, which seems reasonable.

View attachment 595552
Link for ordering info please?
 

john61ct

Adventurer
This outfit?

Eve Energy Co., Ltd

Did you get a reco for them? What made you choose them?

Do please keep us updated how they do
 

luthj

Engineer In Residence
Link for ordering info please?


This outfit?

Eve Energy Co., Ltd

Did you get a reco for them? What made you choose them?

Do please keep us updated how they do

I got a few recommendations from over here.


Obviously not professionals, but the testing and reports gave me enough confidence to buy. At the price point, even if they are under capacity or have other minor issues (such as grade B), its still a good value. The seller indicates they are grade A EVE cells. They seem to be reselling a surplus from the regular production runs. As I mentioned there is no factory warranty, though the cells do have the EVE holographic QR code, which can be decoded for a production batch and serial number.

So I don't have any long term reviews, but for that price, its hard to go wrong.


Its also important to note, that these cells need additional protection. The aluminum can be dented or punctured more easily than the thicker plastic cases. The terminals can be spun if over torqued. They also need clamped to achieve maximum cycle life.
 

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